• Title/Summary/Keyword: Fully plastic J-integral

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Prediction of fully plastic J-integral for weld centerline surface crack considering strength mismatch based on 3D finite element analyses and artificial neural network

  • Duan, Chuanjie;Zhang, Shuhua
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.12 no.1
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    • pp.354-366
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    • 2020
  • This work mainly focuses on determination of the fully plastic J-integral solutions for welded center cracked plates subjected to remote tension loading. Detailed three-dimensional elasticeplastic Finite Element Analyses (FEA) were implemented to compute the fully plastic J-integral along the crack front for a wide range of crack geometries, material properties and weld strength mismatch ratios for 900 cases. According to the database generated from FEA, Back-propagation Neural Network (BPNN) model was proposed to predict the values and distributions of fully plastic J-integral along crack front based on the variables used in FEA. The determination coefficient R2 is greater than 0.99, indicating the robustness and goodness of fit of the developed BPNN model. The network model can accurately and efficiently predict the elastic-plastic J-integral for weld centerline crack, which can be used to perform fracture analyses and safety assessment for welded center cracked plates with varying strength mismatch conditions under uniaxial loading.

Fracture Behavior Estimation for Circumferential Surface Cracked Pipes (I) - J-Integral Estimation Solution - (배관에 존재하는 원주방향 표면균열에 대한 파괴거동 해석 (I) -J-적분 예측식 -)

  • Kim, Jin-Su;Kim, Yun-Jae;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.131-138
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    • 2002
  • This paper provides the fully plastic J solutions for circumferential cracked pipes with inner, semi- elliptical surface cracks, subject to internal pressure and global bending. Solutions are given in the form of two different approaches, the GEF/EPRl approach and the reference stress approach. For the GE/EPRl approach, the plastic influence functions for fully plastic J are tabulated based on extensive 3-D FE calculations using the Ramberg-Osgood (R-O) materials, covering a wide range of pipe and crack geometries. The developed GEf/EPRl-type fully plastic J estimation equations are then re-formulated using the concept of the reference stress approach for wider applications. Based on the FE results, optimized reference load solutions for the definition of the reference stress are found for internal pressure and for global bending. Advantages of the reference stress based approach over the GE/EPRl-type approach are fully discussed. Validation of the proposed reference stress based J estimation equations will be given in Part II, based on 3-D elastic-plastic or elastic creep FE results using typical tensile properties of stainless steels and generalized creep- deformation behaviours.

An Engineering Method for Non-Linear Fracture Mechanics Analysis of Circumferential Through-Wall Cracked Pipes Under Internal Pressure (내압이 작용하는 원주방향 관통균열 배관의 비선형 파괴역학 해석법)

  • Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1099-1106
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    • 2002
  • This paper provides engineering J-integral and crack opening displacement (COD) estimation equations for circumferential through-wall cracked pipes under internal pressure and under combined internal pressure and bending. Based on selected 3-D finite element calculations for the circumferential through-wall cracked pipes under internal pressure using the idealized power law materials, the elastic and plastic influence functions for fully plastic J-integral and COD solutions are found as a function of the normalized crack length and the mean radius-to-thickness ratio. These developed GE/EPRI-type solutions are then re-formulated based on the enhanced reference stress method. Such re-formulation not only provides simpler equations for J-integral and COD estimations, but also can be easily extended to combined internal pressure and bending. The proposed equations are compared with elastic-plastic finite element results using actual stress-strain data, which shows overall excellent agreement.

Constraint-based fracture mechanics analysis of cylinders with internal circumferential cracks

  • Bach, Michael;Wang, Xin
    • Structural Engineering and Mechanics
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    • v.47 no.1
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    • pp.131-147
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    • 2013
  • In this paper, constraint-based fracture mechanics analyses of hollow cylinders with internal circumferential crack under tensile loading are conducted. Finite element analyses of the cracked cylinders are carried out to determine the fracture parameters including elastic T-stresses, and fully-plastic J-integrals. Linear elastic finite element analysis is conducted to obtain the T-stresses, and elastic-plastic analysis is conducted to obtain the fully plastic J-integrals. A wide range of cylinder geometries are studied, with cylinder radius ratios of $r_i/r_o$ = 0.2 to 0.8 and crack depth ratio a/t = 0.2 to 0.8. Fully plastic J-integrals are obtained for Ramberg-Osgood power law hardening material of n = 3, 5 and 10. These fracture parameters are then used to construct conventional and constraint-based failure assessment diagrams (FADs) to determine the maximum load carrying capacity of cracked cylinders. It is demonstrated that these tensile loaded cylinders with circumferential cracks are under low constraint conditions, and the load carrying capacity are higher when the low constraint effects are properly accounted for, using constraint-based FADs, comparing to the predictions from the conventional FADs.

New Engineering J and COD Estimation Methods for Axial Through-Wall Cracked Pipes (축방향 관통균열 배관의 새로운 탄소성 J-적분 및 COD 계산식)

  • Huh, Nam-Su;Park, Young-Jae;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.239-246
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    • 2003
  • This paper proposes engineering estimation equations of elastic-plastic J and COD fur axial through-wall cracked pipes under internal pressure. Based on detailed 3-D FE results based on deformation plasticity, the plastic influence functions for fully plastic J and COD solutions are tabulated as a function of the mean radius-to-thickness ratio, the normalized crack length. and the strain hardening. Based on these results, the GE/EPRI-type J and COD estimation equations are proposed and validated against the 3-D FE results based on deformation plasticity. For more general application to general stress-strain laws or to complex loading, the developed GE/EPRI-type solutions are re-formulated based on the reference stress concept. Such a reformulation provides simpler equations for J and COD, which are then further extended to combined internal pressure and bending. The proposed reference stress based J and COD estimation equations are compared with elastic-plastic 3-D FE results using actual stress-strain data for Type 316 stainless steels. The FE results for both internal pressure cases and combined internal pressure and bending cases compare very well with the proposed J and COD estimations.

Engineering J-Integral Estimation for Internal Axial Surface Cracks in Cylinders (I) -Deformation Plasticity Based Estimation- (실린더에 존재하는 축방향 표면균열에 대한 공학적 J-적분식 (I) - 변형소성에 기초한 방법-)

  • Kim, Jin-Su;Kim, Yun-Jae;Park, Yeong-Jae;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1672-1679
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    • 2002
  • This paper provides an engineering J estimation equation for cylinders with finite internal axial surfacecracks under internal pressure. The proposed equation is the J estimation equation based on deformation plasticity using Ramberg-Osgood (R-O) materials. Based on detailed 3-D FE results using deformation plasticity, plastic influence functions for fully plastic J components are tabulated for practically interesting ranges of the mean radius-to-thickness ratio, the crack depth-to-length ratio, the crack depth-to-thickness ratio. the strain hardening index for the R-O material, and the location along the semi-elliptical crack front. Based on tabilated plastic influence functions, the J estimation equation along the crack front is proposed and validated for R-O materials. Good agreements between the FE results and the proposed J estimation provide confidence in the use of the proposed method to elastic-plastic fracture mechanics of pressurized piping.

平面應力 破壞靭性値 擧動에 관한 硏究

  • 송삼홍;고성위;정규동
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.3
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    • pp.376-385
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    • 1987
  • In this study, the plane stress fracture toughness and Tearing modulus are investigated for various crack ratios using the J integral. To evaluate the J integral and Tearing modulus, both experiments and estimation are used. The thickness of the low carbon steel specimens that is used in the experiments is 3mm. The type of specimen that is considered in the study is center-cracked-tension one. The measurements of crack length are performed by unloading compliance method. In the estimation of crack parameters such as the J integral and load line displacement, the Ramberg and Osgood stress strain law is assumed. Then simple formulas are given for estimating the crack parameters from contained yielding to fully plastic solutions. Obtained results are as follows; (1) When the crack ratio is in the range of 0.500 - 0.701, the plane stress fracture toughness is almost constant regardless of crack ratios. (2) The fracture toughness (J$\_$c/) and Tearing modulus (T) obtained are J$\_$c/=28.51kgf/mm, T=677.7 for base metal, J$\_$c/=31.85kgf/mm, T=742.0 for annealed metal. (3) Simpson's and McCabe's formulas which consider crack growth in estimating J integral are shown more conservative J and lower T than Rice's and Sumpter's. (4) Comparison of the prediction with the actual experimental measurements by Simpson's formula shows good agreement.

Hygrothermal Fracture Analysis of Plastic IC Package in Reflow Soldering Process (리플로 납땜 공정에서 플라스틱 IC 패키지의 습기 및 열로 인한 파손문제 해석)

  • Lee, Kang-Yong;Lee, Taek-Sung;Lee, Kyung-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1347-1355
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    • 1996
  • The purpose of this paper is to evaluate the delamination and fracture integrity of the IC plastic package under hygrothermal loading by stress analysis and fracture mechanics approaches. The plastic SOJ package with a dimpled diepad under the reflow slodering process of IR heating type is considered. On the package without a crack, the stress variation according to the change of the design variables such as the material and shape of the package is calculated and the possibility of delamination is considered. For the model fully delaminated between the chip and diepad, J-integrals are calculated for the various design variables and the fracture integrity is discussed. From the results, optimal design values of variables to prevent the delamination and fracture of IC package are obtained. In this study, FDM program to obtain the vapor pressure from the content of moisture absorbed into the package is developed.