• Title/Summary/Keyword: Full-Scale Pipe

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Fracture Behavior Evalustion of Pipes with Local Wall Thinning (감육배관의 파괴거동 평가)

  • Ahn, S.H.;Nam, K.W.;Kim, S.J.;Kim, H.S.;Kim, J.H.;Do, J.Y.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.61-66
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    • 2001
  • Fracture behaviors of pipes with local wall thinning is very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe drosion-corrosion damage. However, effect of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. From the tests, fracture behaviors and fracture strength of locally thinned pipe were manifested systematically. The observed failure modes were divided into four types; ovalization, ovalization+cracking, local buckling and local buckling+cracking. Also, maximum load was successfully evaluated.

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Safety Assessment of Cracked Prestressed concrete Cylinder Pipes (균열손상을 입은 프리스트레스트 콘크리트관의 안전도분석)

  • Kim, Young Jin;Lee, Sang Min;Lee, Ki Seong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.2 no.3
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    • pp.168-175
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    • 1998
  • This study investigated the structural performance of the precast prestressed cylinder pipe having cracked under construction. The finite element formulation of PPC pipe incorporates Asoild elements using SAP90 program and the radial prestress force was transformed into the eqivalent external pressure. The analytical results were compared with the experimental results of full scale tests on PPC pipes subjected to static load. It is shown that the proposed modelling gives a realistic represention of the actual behavior. The analytical procedure is used to calculate the stresses in the PPC pipes and to check the crack opening under various situations such as bedding angle, earth pressure, and earth cover. Finally, the proposed modelling and analytical procedure should be especially usefull for the safety assessment of the PPC pipes under general loading conditions.

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Multi-fidelity modeling and analysis of a pressurized vessel-pipe-safety valve system based on MOC and surrogate modeling methods

  • Xueguan Song;Qingye Li;Fuwen Liu;Weihao Zhou;Chaoyong Zong
    • Nuclear Engineering and Technology
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    • v.55 no.8
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    • pp.3088-3101
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    • 2023
  • A pressurized vessel-pipe-safety valve (PVPSV) combination is a commonly used configuration in nuclear power plants, and a good numerical model is essential for the system design, sizing and performance optimization. However, owing to the large-scale and cross-scale features, it is still a challenge to build a system level numerical model with both high accuracy and efficiency. To overcome this, a novel system level modeling method which can synthesize the advantages of various models is proposed in this paper. For system modeling, the analytical approach, the method of characteristics (MOC) and the surrogate model approach are respectively adopted to predict the dynamics of the pressure vessel, the connecting pipe and the safety valve, and different models are connected through data interfaces. With this system model, dynamic simulations were carried out and both the stable and the unstable system responses were obtained. For the model verification purpose, the simulation results were compared with those obtained from experiments and full CFD simulations. A good agreement and a better efficiency were obtained, verifying the ability of the model and the feasibility of the modeling method proposed in this paper.

Evaluation of the Effect of Sedimentation Basin Structure on Hydrodynamic Behavior Using CFD (II): The Effect of Trough (CFD를 이용한 침전지 구조가 수리거동에 미치는 영향 평가(II): 트라프의 영향 중심으로)

  • Park, No-Suk;Lim, Jae-Lim;Lee, Sun-Ju;Kwon, Soon-Bum;Min, Jin-Hui
    • Journal of Korean Society of Water and Wastewater
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    • v.19 no.6
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    • pp.758-766
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    • 2005
  • This study was conducted to evaluate the effect of the transverse troughs on hydrodynamic behavior within the a certain full-scale sedimentation basin (flow rate/one basin; $10,000m^3/d$) using CFD simulation and ADV technique. In order to verify the CFD simulation, we measured the factual velocity at 36 points in the full-scale sedimentation basin, whose outlet structure is inadequate, with ADV technique. Both the CFD simulation and the ADV measurement results were in good accordance with each other. From the CFD simulation results of the existing basin, it was investigated that extreme upward flow occurs in the near of two transverse troughs. It was suspected that since the transverse troughs converted the open channel flow into the local closed pipe flow, the increased pressure in this local closed pipe flow region made the extreme upward flow. For solving this problems, it was suggested to modify transverse-typed launder into finger-typed launder and to install a longitudinal baffle in the center in this study. The CFD simulation results of all suggested amendments told us that the extreme upward flow, had occurred especially in the beneath of transverse troughs, was much less in the case of finger typed launder basin than that in the existing basin. Also, it was predicted that installing a longitudinal baffle made the fully developed flow which is more effective for sedimentation.

Structural Stability of Temporary Facility System using High-Strength Steel Pipes Based on Abnormal Behavior Parameters (이상거동 변수 기반 고강도 강관 가시설 시스템의 구조 안정성)

  • Lee, Jin-Woo;Noh, Myung-Hyun;Lee, Sang-Youl
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.39 no.1
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    • pp.1-12
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    • 2019
  • This study defined abnormal behaviors such as bending deformations or buckling behaviors occurred in high strength steel pipe strut system, and carried out a full-scale bending test for different connection types. A parametric study was carried out to gain an insight about structural performances considering abnormal behavior effects in high strength steel pipe strut system. Five abnormal behaviors were considered as undesirable deflections of strut structures, which are basic load combination, excessive excavation situations, impact loading effects, additional overburden loads, load combinations, and strut lengths. Subsequent simulation results present various influences of parameters on structural performances of the strut system. Based on the results, we propose methods to prevent unusual behaviors of pipe-type strut structures made of high strength steels.

Development of Assessment Methodology for Locally Corroded Pipe Using Reference Stress Concept (참조응력개념을 이용한 국부감육배관 평가법 개발)

  • Lim, Hwan;Shim, Do-Jun;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1200-1209
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    • 2003
  • In this paper, a unified methodology based on the local stress concept to estimate residual strength of locally thinned pipes. An underlying idea of the proposed methodology is that the local stress in the minimum section for locally thinned pipe is related to the reference stress, popularly used in creep problems. Then the problem remains how to define the reference stress, that is the reference load. Extensive three-dimensional finite element (FE) analyses were performed to simulate full-scale pipe tests conducted for various shapes of wall thinned area under internal pressure and bending moment. Based on these FE results, the reference load is proposed, which is independent of materials. A natural outcome of this method is the maximum load capacity. By comparing with existing test results, it is shown that the reference stress is related to the fracture stress, which in turn can be posed as the fracture criterion of locally thinned pipes. The proposed method is powerful as it can be easily generalised to more complex problems, such as pipe bends and tee-joints.

Numerical Analysis for Comparing Beam-spring and Continuum Model for Buried Pipes Considering Soil-pipe Interaction (매설관과 지반의 상호작용을 고려한 보-스프링 모델과 연속체 모델의 수치해석적 비교 연구)

  • Jeonghun Yang;Youngjin Shin;Hangseok Choi
    • Journal of the Korean GEO-environmental Society
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    • v.24 no.9
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    • pp.15-24
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    • 2023
  • The behavior of buried pipes is directly influenced by the nonlinearity and complex characteristics of the surrounding soil. However, the simplified beam-spring model, which ignores the nonlinearity and complex behavior of soil, is commonly used in practice. In response, several studies have employed continuum analysis methods to account for the nonlinear and complex behavior of the soil. This paper presents various numerical continuum analysis techniques and verifies their comparison with full-scale tests. The study found that reaction force results close to the full-scale test could be obtained by applying contact surface characteristics that take into account the interaction between the ground and the buried pipe. In the case of sharing pipe and soil node method and ignoring the interaction between pipe and soil, excessive reaction force was derived, and the failure shapes were different. In addition, this study applied the dynamic explicit analysis method, ALE method, and CEL method. It was confirmed that the displacement-reaction relationship and failure shape are similar to those of the static analysis.

Development of All-in-one Attachment Based Steel Pipe Pile Cutting Robot Prototype (강관말뚝 두부정리 및 절단 부위 핸들링 로봇의 프로토타입 개발)

  • Yeom, Dong Jun;Han, Jae Hyun;Jung, Eui Hyun;Kim, Young Suk
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.6
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    • pp.115-123
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    • 2018
  • The primary objective of this study is to develop an all-in-one based steel pipe pile cutting robot prototype that improves the conventional steel pipe pile head cutting work in safety, quality, and productivity. For this, the following research works are conducted sequentially; 1)literature review and expert survey, 2)selection of core technology using AHP analysis, 3)deduction of detail design, 4)verification of structural stability, 5)development of full-scale prototype. As a result leveling laser and laser detector(94.46), plasma cutter(96.72), rotary grapple(98.45) are selected as a core technologies. As an outcome, it is analyzed that gripper, cylinder pivot bracket and gripper base are structurally stable. Their maximum stresses are shown as 43.0%, 19.4%, 5.3% compared to their yield strength respectively. The development of full-scale prototype in this study will be utilized for the development of the all-in-one attachment based steel pipe pile cutting robot commercialization model.

Fracture Behavior of Welded Pipes with Local Wall Thinning (감육을 가지는 배관 용접부의 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo;Jeong, Jeong-Hwan;Kim, Yong-Un
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.90-95
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    • 2003
  • Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe erosion-corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale welded and unwelded carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. The observed failure modes were divided into four types; ovalization, crack initiation/growth after ovalization, local buckling and crack initiation/growth after local buckling. Also, the strengths of welded and unwelded piping system with local wall thinning were evaluated.

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