• 제목/요약/키워드: Full penetration

검색결과 157건 처리시간 0.037초

연속파형 Nd:YAG레이저를 이용한 S45C 강판의 레이저 용접 모니터링에 관한 연구 (A Study on the Monitoring of Laser Welding for S45C Steel Sheets Using Nd:YAG Laser with Continuous Waves)

  • 김도형;신호준;유영태
    • 한국생산제조학회지
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    • 제21권5호
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    • pp.814-823
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    • 2012
  • Fluctuation of light intensity from the keyhole becomes more significant in full penetration welding than partial penetration welding, since the plasma produced in the keyhole can escape from the rear side of the keyhole. The plasma optical radiation emitted during Nd:YAG laser welding of S45C steel samples has been detected with a Photodiode and analyzed under different process conditions. As the results, the BOP was performed for welding, behavior of plasma, spatter or plume was monitored to determine the reference signal. Then, random combination was made for comparison with the reference signal, which aimed at verifying reliability of the welding monitoring system that this study intended to develop.

외부 전자파에 의해 발생하는 PCB 상의 노이즈 해석 (Analysis for Noise on PCB due to External Electromagnetic-Wave Penetration)

  • 한승문;황선묵;허창수;서유진;최진수
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2008년도 제39회 하계학술대회
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    • pp.1416-1417
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    • 2008
  • External electromagnetic penetration occurs hazard effects on electronic and electrical systems. complementary full wave analysis method need much of analysis time, memory. But BLT method need less time, memory. BLT method need to decouple the system into each volumes and surfaces for setting tubes and junctions. When 1 V/m impulsive EMP noise penetrates into PCB strip line(w=2mm, L=6cm), ringing wave appears at each loads attached in strip-line. Its frequency is 91.8MHz.

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알루미늄 합금의 대전류 아크용접 기술 (High Current Arc Welding Technology of Aluminum Alloy)

  • 최영배;강문진;김동철;황인성
    • Journal of Welding and Joining
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    • 제31권1호
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    • pp.21-25
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    • 2013
  • Aluminum alloy, Al5083-O, is one of candidate materials for the LNG storage tank, because of its excellent weldability, cryogenic characteristics, and corrosion resistance. The good weldability of Al5083-O is very important in LNG storage tank manufacturing. In this study, high current metal inert gas(MIG) welding process was used to get one pass welding of thick plate aluminum alloy. Bead on plate(BOP) welding was performed to evaluate the effect of welding conditions on the height of bead and depth of penetration. The optimum welding conditions were derived to get one pass welding of the thickness of 14.5mm. The mechanical properties of the welded joint were evaluated. The cross-sectional macro test, tensile test, and bending test satisfied the class rule.

Low-viscosity Resin Sysem이 복합레진 수복물의 변연누출에 미치는 영향 (THE EFFECT OF LOW-VISCOSITY RESIN SYSTEMS OM MARGINAL LEAKAGE OF COMPOSITE RESIN RESTORATIONS)

  • 양정숙;김문현;허선;김재곤;백병주
    • 대한소아치과학회지
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    • 제24권2호
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    • pp.460-474
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    • 1997
  • The purpose of this study was to evaluate and compare the effectiveness of various low-viscosity resin systems used as rebonding agents to prevent microleakage at the margins of class I composite resin restorations. Seventy sound human premolars were selected for experiment. Class I cavities were prepared and each cavity was conditioned with a 37% phosphoric acid for 15 sec, rinsed with water for 15 sec, and dried with compressed air. Bonding agent(Scotchbond Multipurpose, 3M Co.) was applied and a hybrid composite resin (Z-100, 3M Co.) was placed using an incremental technic. The excess cured composite resin was carefully removed with Sof-Lex discs(3M Co.) to expose the original margins of the cavity. The following seven groups were established : group 1 was not rebonded and used as control group ; group 2 was rebonded with a Scotchbond Multipurpose(3M Co.) and finished ; group 3 was rebonded with a Fortify(BISCO) and finished ; group 4 was rebonded with a Concise white sealant(3M Co.) and finished ; group 5 was rebonded with a Concise white sealant(3M Co.) and not finished ; group 6 was rebonded with a P&F sealant(BISCO) and finished; group 7 was rebonded with a P&F sealant(BISCO) and not finished. The specimens were then subjected to 500 thermocycles between 5 & 65 with a 10 see dwell time and immersed in 2% methylene blue dye solution for 24 hours and sectioned with low-speed diamond cutter into two part under water condition. The extent of microleakage at rebonded margins was evaluated microscopically and scored for dye penetration according to the following scale : 0=no dye penetration ; 1=dye penetration to half-way along axial wall between enamel surface and DEJ ; 2=dye penetration beyond halfway along axial wall between enamel surface and DEJ ; 3=dye penetration to the full depth of DEJ or beyond DEJ. Selected samples were prepared for SEM observation to determine the depth of penetration of the rebonding agent into the marginal interface. The obtained results were as follows: 1. In the group 2 and 3, which is rebonded with a Scotchbond Multipupose and Fortify, dye penetration score were decreased significantly than that of group 1 (P<0.05), but group 4 and 6 were not statistically different from group 1(P>0.05). 2. There were significant differences between group 4, 6 and group 5, 7 when compared by dye penetration score (P<0.05). 3. In the SEM observation, Scotchbond Multipurpose and Fortify were penetrated within $30-40{\mu}m$ depth of the outermost surface. However, both sealants were failed to penetrate into the debonded interface.

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십자형 필릿 용접부에서의 무한 피로수명 평가에 관한 연구 (A Study on Estimation of Infinite Fatigue Life in Cruciform Fillet Welded Joint)

  • 이용복
    • 한국가스학회지
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    • 제17권1호
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    • pp.19-25
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    • 2013
  • 용접에 의한 가스설비, 교량, 선박 등 강 구조물의 접합 방법은 대부분 십자형이나 T형의 필릿 용접으로 이루어지며 구조물의 형상과 용도에 따라 완전 용입 또는 불완전 용입 상태로 이루어진다. 본 연구에서는 십자형 필릿용접 구조물에 대하여 재료 두께별 용입 깊이에 따른 피로 균열 특성을 파악하였고, 그 결과로부터 무한수명 영역내에서의 안전 설계응력에 대하여 고찰하였다. 미 용입 길이가 길면 루트 부 파괴가 되어 무한 수명 영역은 작고 미 용입 길이가 짧으면 토우부 파괴가 되어 무한 수명 영역은 크게 나타났다. 3층 용접한 재료 두께 20mm의 경우가 2층 용접한 재료 두께 10mm, 15mm의 경우보다 미세한 페라이트 침상 조직을 더 많게 형성시켜 노치 인성을 증가시키므로 서 피로강도와 무한 수명을 더 향상시킨 것으로 나타났다.

전동차 대치차 기어의 적절한 탐상법에 관한 연구 (A study on appropriate nondestructive inspection methods of gear units for rolling stock)

  • 이재일;이민열;이원학;손영진
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.571-582
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    • 2010
  • 전동차 중정비 시 대치차 기어의 비파괴검사 방법으로는 일반적으로 침투비파괴검사를 적용하고 있다. 침투비파괴검사는 결함의 미세한 개구부 속으로 침투액을 투입하여 표면에 잔류하는 여분의 침투액을 제거하고 현상제를 도포하여 결함지시 모양을 관찰하여 탐상하는 방법이다. 그러나 이 방법은 기어를 조립상태에서 침투비파괴검사를 실시하므로 많은 문제점이 있다. 치면의 각도가 급경사를 이루므로 충분한 침투가 어렵고 과잉제거의 문제가 있다. 그에 비해 자분비파괴검사는 표면 하 결함은 물론 미세한 결함 검출에 용이하다. 시험결과 치면에 응력이 집중되어 내부결함 및 미세결함이 존재하는 경우 침투비파괴검사로 발견되지 않는 경우가 있으나 자분비파괴 검사로 미세한 결함까지 발견 할 수 있었다. 따라서 전동차 대치차 기어의 합리적인 비파괴검사법은 자분을 사용한 비파괴검사가 적합하다고 판단한다.

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알루미늄 철도차량 차체 용접부의 강도 특성에 관한 연구 (A study on the strength characteristics of welded joints in aluminum carbody of rolling stock)

  • 서승일
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.290-292
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    • 2004
  • In this paper, static and fatigue load tests for the specimens, components and carbody were carried out to investigate the strength of welded joints in aluminum rolling stock. Tensile load test results showed that the static strength of welded joint for heat-treated alloys is reduced significantly and fatigue strengths are scattered by the welding imperfections. Component and whole carbody fatigue test results showed agreements with the design fatigue strength standards for specimens of same joint detail. Test results revealed that full penetration welding and strict management of welding procedure are crucial for securing strength of welded joint in aluminum carbody.

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도시폐기물 매립지반의 개량과 화학적 성향분석 (Improvement and Analysis of Chemical Inclination of Municipal Waste Landfill)

  • 김영욱;김인규
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 1994년도 봄 학술발표회 논문집
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    • pp.83-88
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    • 1994
  • The DDC(dynamic deep compection) was carried out the main method of ground improvement for construction of municipal high way. The project area is composed of the municipal waste dumped, demolished building debris, coal ash and industrial waste made between 1983 and 1989. From the result of fileld measurement, it was found that waste landfill was compressed considerably (15 ~ 20% of full depth), and the strength was increased satisfactorily(20 ~ 120% of original N-value, 55 ~ 230% of original dynamic cone penetration resistance). And the chemical inclination of the municipal waste landfill was analyzed for expection and control of settlement.

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A V­Groove $CO_2$ Gas Metal Arc Welding Process with Root Face Height Using Genetic Algorithm

  • Ahn, S.;Rhee, S.
    • International Journal of Korean Welding Society
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    • 제3권2호
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    • pp.15-23
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    • 2003
  • A genetic algorithm was applied to an arc welding process to determine near optimal settings of welding process parameters which produce good weld quality. This method searches for optimal settings of welding parameters through systematic experiments without a model between input and output variables. It has an advantage of being able to find optimal conditions with a fewer number of experiments than conventional full factorial design. A genetic algorithm was applied to optimization of weld bead geometry. In the optimization problem, the input variables were wire feed rate, welding voltage, and welding speed, root opening and the output variables were bead height, bead width, penetration and back bead width. The number of level for each input variable is 8, 16, 8 and 3, respectively. Therefore, according to the conventional full factorial design, in order to find the optimal welding conditions, 3,072 experiments must be performed. The genetic algorithm, however, found the near optimal welding conditions from less than 48 experiments.

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유전 알고리즘을 이용한 가스 메탈 아크 용접 공정의 최적 조건 설정에 관한 연구 (Determination on Optima Condition for a Gas Metal Arc Welding Process Using Genetic Algorithm)

  • 김동철;이세헌
    • Journal of Welding and Joining
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    • 제18권5호
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    • pp.63-69
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    • 2000
  • A genetic algorithm was applied to an arc welding process to determine near optimal settings of welding process parameters which produce good weld quality. This method searches for optimal settings of welding parameters through systematic experiments without a model between input and output variables. It has an advantage of being able to find optimal conditions with a fewer number of experiments than conventional full factorial design. A genetic algorithm was applied to optimization of weld bead geometry. In the optimization problem, the input variables was wire feed rate, welding voltage, and welding speed and the output variables were bead height, bead width, and penetration. The number of level for each input variable is 16, 16, and 8, respectively. Therefore, according to the conventional full factorial design, in order to find the optimal welding conditions, 2048 experiments must be performed. The genetic algorithm, however, found the near optimal welding conditions from less than 40 experiments.

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