• Title/Summary/Keyword: Fuel manifold

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Optimizing the Manifold Design of a Fuel Cell Stack for Uniform Distribution of Reactant Gases within Fuel Cell Channels (연료전지 채널 내 균일한 유량분배를 위한 연료전지 스택의 매니폴드 디자인 최적화 연구)

  • Jo, A-Rae;Kang, Kyung-Mun;Oh, Sung-Jin;Ju, Hyun-Chul
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.5
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    • pp.11-19
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    • 2012
  • The main function of fuel cell manifold is to render reactants distribution as uniform as possible into a fuel cell stack. The purpose of this study is to numerically investigate the effects of stack manifold design on reactants distribution within a fuel cell stack. Four manifold designs with different manifold entrance shapes (expansion or diffuser) and different values of the extra width between the cell outer channel and manifold side wall are considered and applied to the fuel cell stack consisting of 50 cells. Since the fuel cell stack geometry involves several millions of grid points for numerical calculations, a parallel computing methodology is employed to substantially reduce the computational time and overcome the memory requirement. The numerical simulations are carried out and calculated results clearly demonstrate that both the manifold entrance shape and extra width have a substantial influence on manifold performance, controlling the degree of flow separation and entrance length for fully developed flow in the manifold channel. Finally, we suggest the optimum design of fuel cell manifold based on the simulation results.

Numerical Study on the Flow Characteristics of Manifold and Bipolar Plate in Polymer Electrolyte Fuel Cells (고분자 전해질 연료전지의 매니폴드 및 분리판 유동분배 특성 분석)

  • Cho, Chung-Won;Yoo, Sang-Phil;Kim, Min-Jin;Lee, Won-Yong;Kim, Chang-Su
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.320-323
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    • 2006
  • A numerical study is made of a manifold and bipolar plate in polymer electrolyte fuel cells, the aim of the present study is to describe the characteristics of flow pattern In manifold and bipolar plate. The present work shows that the flow pattern in the bipolar plate is affected by the penetration flow through GDL characterized by clamping pressure and GDL intrusion in to a channel area. Manifold geometry also affects the flow distribution. The recirculation flow by bent duct destroy even distribution In manifold, the present work shows that corner rounding can improve the manifold performance.

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An electric conductive-probe technique for measuring the liquid fuel layer in the intake manifold

  • Kajitani, S.;Sawa, N.;Rhee, K.T.;Hayashi, S.
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10b
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    • pp.1184-1189
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    • 1990
  • In order to investigate liquid fuel filming over the intake manifold wall, an electrode-type probe has been developed by lines of authors and this probe was employed in a single cylinder two and four-stroke cycle engine and in a four cylinder four-stroke engine operated by neat methanol fuel. The performance of the probe was dependent upon several parameters including the liquid fuel layer thickness, temperature, additive in the fuel, and electric power source (i.e., AC and voltage level) and was independent of other variables such as direction of liquid flow with respect to the probe arrangement. Several new findings from this study may be in order. The flow velocity of the fuel layer in the intake manifold of engine was about (if the air velocity in the steady state operation, the layer thickness of liquid fuel varied in both the circumferential and longitydinal directions. In the transient operation of the engine, the temporal variation of fuel thickness was determined, which clearly suggests that there was difference between fuel/air ratio in the intake manifold and that in the cylinder. The variation was greatly affected by the engine speed, fuel/air ratio and throttle opening. And the variation was also very significant from cylinder to cylinder and it was particularly strong different engine speeds and throttle opening.

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NUMERICAL STUDY ON THE FLOW CHARACTERISTICS OF MANIFOLD FEED-STREAM IN POLYMER ELECTROLYTE FUEL CELL (고분자 전해질 연료전지의 매니폴드 설계 및 해석)

  • JUNG Hye-Mi;UM Sukkee;PARK Jungsun;LEE Won-Yong;KIM Chang-Soo
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.260-263
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    • 2005
  • The effects of internal manifold designs the reactant feed-stream in Polymer Electrolyte Fuel Cells (PEFCs) is studied to figure out mass flow-distribution patterns over an entire fuel cell stack domain. Reactants flows are modeled either laminar or turbulent depending on regions and the open channels in the bipolar plates are simulated by porous media where permeability should be pre-determined for computational analysis. In this work, numerical models for reactant feed-stream in the PEFC manifolds are classified into two major flow patterns: Z-shape and U-shape. Several types of manifold geometries are analyzed to find the optimal manifold configurations. The effect of heat generation in PEFC on the flow distribution is also investigated applying a simplified heat transfer model in the stack level (i.e. multi-cell electrochemical power-generation unit). This modeling technique is well suited for many large scale problems and this scheme can be used not only to account for the manifold flow pattern but also to obtain information on the optimal design and operation of a PEMC system.

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Numerical Study on the Thermal and Flow Characteristics of Manifold Feed-Stream in Polymer Electrolyte Fuel Cells (고분자 전해질 연료전지 매니폴드의 열유동 특성에 관한 수치적 연구)

  • Jung Hye-Mi;Um Sukkee;Sohn Young-Jun;Park Jungsun;Lee Won-Yong;Kim Chang-Soo
    • New & Renewable Energy
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    • v.1 no.2 s.2
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    • pp.41-52
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    • 2005
  • The effects of internal manifold designs on the reactants feed-stream in Polymer Electrolyte Fuel Cells [PEFCs] is studied to figure out flow and thermal distribution patterns over an entire fuel cell stack. Reactants flows are modeled either laminar of turbulent depending on regions and the open channels in the bipolar plates are simulated by porous media where permeability should be pre-deter-mined for computational analysis. In this work, numerical models for reactants feed-stream In the PEFC manifolds are classified Into two major flow patterns: Z-shape and U-shape. Several types of manifold geometries are analyzed to find the optimal manifold configurations. The effect of heat generation in PEFC on the flow distribution is also Investigated applying a simplified heat transfer model in the stack level (i.e. multi-cell electrochemical power-generation unit). This modeling technique Is well suited for many large scale problems and this scheme can be used not only to account for the manifold flow pattern but also to obtain Information on the optimal design and operation of PEFC systems.

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An experimental study on the behavior of fuel flow in intake manifold by the model (모델에 의한 흡배관내 연료유동의 거동에 관한 실험염구)

  • 박경석
    • Journal of the korean Society of Automotive Engineers
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    • v.5 no.3
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    • pp.33-44
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    • 1983
  • This paper deals with the experimental study on the behavior of fuel (methanol) in intake manifold by using the basic apparatus which is manufactured the visible straight tube type model. In this study, the new device for liquid film thickness measurement and vaporization rate measurement are introduced to investigate the variation of liquid film thickness along the intake manifold and to observe the effect of vaporization of injected fuel. the results are summarized as follows: 1) The vaporization rate increases in proportion to decreasing of throttle valve angle and growing air fuel ratio. 2) The liquid film thickness along the intake manifold is mostly independent for the throttle valve angle in low air velocity and then affected in high air velocity, but the distribution of the liquid film thickness on circumferential position almost constant in the region of 300mm down stream from carburetor. 3) The mean liquid film thickness is 0.04 - 0.18mm in case of methanol in the region of air velocity Va = 12m/s - 55m/s and decreases with decreasing the throttle valve angle.

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Optimal Sizing of the Manifolds in a PEM Fuel Cell Stack using Three-Dimensional CFD Simulations (3차원 CFD 시뮬레이션을 활용한 고분자전해질 연료전지 스택의 매니폴드 크기 최적화)

  • Jeong, Jeehoon;Han, In-Su;Shin, Hyun Khil
    • Journal of Hydrogen and New Energy
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    • v.24 no.5
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    • pp.386-392
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    • 2013
  • Polymer electrolyte membrane (PEM) fuel cell stacks are constructed by stacking several to hundreds of unit cells depending on their power outputs required. Fuel and oxidant are distributed to each cell of a stack through so-called manifolds during its operation. In designing a stack, if the manifold sizes are too small, the fuel and oxidant would be maldistributed among the cells. On the contrary, the volume of the stack would be too large if the manifolds are oversized. In this study, we present a three-dimensional computational fluid dynamics (CFD) model with a geometrically simplified flow-field to optimize the size of the manifolds of a stack. The flow-field of the stack was simplified as a straight channel filled with porous media to reduce the number of computational meshes required for CFD simulations. Using the CFD model, we determined the size of the oxidant manifold of a 30 kW-class PEM fuel cell stack that comprises 99 cells. The stack with the optimal manifold size showed a quite uniform distribution of the cell voltages across the entire cells.

Effects of MTV on fuel distribution and flame stability in a SI engine (MTV가 연소실내 연료분포 및 화염 안정성에 미치는 영향 연구)

  • Kim, K S.
    • Journal of ILASS-Korea
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    • v.2 no.4
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    • pp.36-46
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    • 1997
  • The present study investigated the effects of MTV(Manifold Throttle Valve) on the fuel distribution and the flame stability in a SI engine at cold, idling condition. For the quantitative measurement of fuel distribution with PLIF method, compensating techniques of various factors such as laser beam nonuniformity, background image and local OTF nonuniformity were developed. As a result, it was found that MTV had a positive effect on the air-fuel mixing and flame stability.

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A Study on the Lean Combustion of the Gasoline Engine with Air Assisted Fuel Injection System (공기 보조 연료 분사 장치가 있는 가솔린 기관의 희박 연소에 관한 연구)

  • Kim, S.W.;Kim, E.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.2
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    • pp.117-123
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    • 1994
  • This paper describes the effect of air assisted fuel injection system(AAI) using compressed air to improve the performance of lean combustion engine. AAI is designed to promote fuel atomization and intake flow. In order to investigate the performance of engine with AAl, experiments are conducted varying the engine revolution speed, lean air-fuel ratio and intake manifold pressure. Compared with the original engine, the performance of the engine with MI is improved as the air-fuel mixture becomes leaner or the engine load becomes lower. The descreasing rate of BSFC is propotional to the relative air-fuel ratio and the lean misfire limit extended more than 0.2 relative airfuel ratio.

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Issues Related to the Modeling of Solid Oxide Fuel Cell Stacks

  • Yang Shi;Ramakrishna P.A.;Sohn Chang-Hyun
    • Journal of Mechanical Science and Technology
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    • v.20 no.3
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    • pp.391-398
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    • 2006
  • This work involves a method for modeling the flow distribution in the stack of a solid oxide fuel cell. Towards this end, a three dimensional modeling of the flow through a Solid Oxide Fuel Cell (SOFC) stack was carried out using the CFD analysis. This paper examines the efficacy of using cold flow analysis to describe the flow through a SOFC stack. It brings out the relative importance of temperature effect and the mass transfer effect on the SOFC manifold design. Another feature of this study is to utilize statistical tools to ascertain the extent of uniform flow through a stack. The results showed that the cold flow analysis of flow through SOFC might not lead to correct manifold designs. The results of the numerical calculations also indicated that the mass transfer across membrane was essential to correctly describe the cathode flow, while only temperature effects were sufficient to describe the anode flow in a SOFC.