• 비파괴검사학회지
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• 제30권2호
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• pp.104-109
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• 2010

겹치기 마찰교반용접은 새로운 고상접합법이다. 알루미늄 합금 6061-T6는 좋은 내식성과 중량 대비 높은 기계적 강도로 인해 넓은 분야에서 경량부재로 사용되고 있다. 본 논문에서 사용한 검사 방법인 위상잠금 초음파 적외선열화상기법은 넓은 면적을 동시에 검사할 수 있으며, 결함부와 건전부 사이의 위상차로부터 결함의 유무를 판단할 수 있다. 본고의 연구로부터, 위상잠금 적외선열화상기술을 이용하여 용접부의 열영상을 검출하여 기계적 강도와 비교 평가하였다.

• 한국산학기술학회논문지
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• 제15권5호
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• pp.3292-3297
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• 2014

자동차의 와이퍼 블레이드(Wiper Blade, W/B)의 마찰계수를 낮추기 위하여 고무 표면을 염소 처리하였다. 염소처리 방법으로는 물 $20.0{\ell}$에 35.0% 염산(HCl)과 5.25% 차아염소산소다(NaOCl)를 각각 $300m{\ell}$, $400m{\ell}$를 첨가한 염소처리용액을 만든 후, 2분에서 20분 동안 처리하였다. 처리 후의 표면 특성은 IR 스펙트럼, 마찰계수 측정기, EPMA를 이용하였다. IR 스펙트럼으로 부터 W/B 고무 표면의 염소화 정도를 확인하였다. 마찰계수는 염소처리에 의해 크게 감소하였다. 특히, 염소화 초기에 보다 민감한 영향을 나타내었다. 고무표면 특성을 고무 파단면의 길이 방향에 대하여 EPMA 선분석한 결과를 얻었다. EPMA에 의한 염소침투깊이는 위의 염소농도에서, 염소처리를 5분 실시한 후에 1.2 ${\mu}m$ 임을 알 수 있었다.

• 한국표면공학회지
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• 제40권4호
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• pp.170-174
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• 2007

High Velocity Oxygen Fuel (HVOF) thermal spray coating of nano size WC-Co powder (nWC-Co) has been studied as one of the most promising candidate for the possible replacement of the traditional hard plating in some area which causes environmental and health problems. nWC-Co powder was coated on Inconel 718 substrates by HVOF technique. The optimal coating process obtained from the best surface properties such as hardness and porosity is the process of oxygen flow rate (FR) 38 FMR, hydrogen FR 57 FMR and feed rate 35 g/min at spray distance 6 inch for both surface temperature $25^{\circ}C\;and\;500^{\circ}C$. In coating process a small portion of hard WC decomposes to less hard $W_2C$, W and C at the temperature higher than its decomposition temperature $1,250^{\circ}C$ resulting in hardness decrease and porosity increase. Friction coefficient increases with increasing coating surface temperature from 0.55-0.64 at $25^{\circ}C$ to 0.65-0.76 at $500^{\circ}C$ due to the increase of adhesion between coating and counter sliding surface. Hardness of nWC-Co is higher or comparable to those of other hard coatings, such as $Al_2O_3,\;Cr,\;Cr_2O_3$ and HVOF Tribaloy 400 (T400). This shows that nWC-Co is recommendable for durability improvement coating on machine components such as high speed spindle.

• 한국산업융합학회 논문집
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• 제21권5호
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• pp.247-255
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• 2018

In this research, the effect of normal load, sliding velocity, and texture density on thefriction coefficient of surfaces micro-textured on AISI 4140 under paraffin oil lubrication were investigated. The predicted tribological behavior by numerical calculation can be serves as guidance for the designer during the machine development stage. Therefore, in this research friction coefficient prediction model based on response surface methodology (RSM), support vector machine (SVM), and artificial neural network (ANN) were developed. The experimental result shows that the variation of load, speed and texture density were influence the friction coefficient. The RSM, ANN and SVM model was successfully developed based on the experimental data. The ANN model can effectively predict the tribological characteristics of micro-textured AISI 4140 in paraffin oil lubrication condition compare to RSM and SVM.

• Tribology and Lubricants
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• 제35권2호
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• pp.87-93
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• 2019

This work aims to develop a dry lubricant for oilless bush, especially a solid lubricant, thereby creating a coating method with improved properties of anti-friction and load-carrying capacity without oil lubrication. In this work, spherical-shaped powders of thermosetting resin such as polyimide (PI) are mixed with a binder matrix obtained by mixing a fluorocarbon compound resin such as Polytetrafluoroethylene (PTFE) or Ethylene tetra fluoro ethylene (ETFE) with itself or with a non-fluorocarbon thermoplastic resin such as Polyether ether ketone (PEEK). And these dry lubricant mixtures are thickly coated (200-300 mm in the thickness) on the inner surface of the bush by using a wet-typed air-spray deposition method. It was found that the load-carrying capacity of the solid lubricant for excavator bush (60 mm in diameter) that operates under a high load condition (at 40 MPa) is greatly improved owing to the spherical-shaped powders of thermosetting resin. In addition, the coefficient of friction at the sliding surface is also reduced less than 0.1. Thick coating also lowers the contact stress at the edge of a bush that results in better tribological performances. The result suggests that the lubrication performance and durability life of the bush can be remarkably improved even without lubrication (oil or grease).

• Tribology and Lubricants
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• 제38권1호
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• pp.15-21
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• 2022

Diamond reinforced Cr-based coating has been proposed as wear-resistant materials. In this study, the friction and wear characteristics of diamond reinforced Cr-based coating are experimentally assessed. The experiments are performed using a pin-on-reciprocating plate tribo-tester under various normal forces with boundary lubrication. The stainless-steel ball is used as a counter material. Prior to the experiments, mechanical properties such as elastic modulus and hardness are determined using nanoscale instrumented indentation. The hardness of the specimen is further determined using a Vickers hardness tester. The specimens before and after the experiments are carefully observed using a confocal microscope to understand the wear characteristics. In addition, the wear volume and wear rate of the specimens are determined based on the confocal microscope data. The results show that the friction coefficients are 0.096-0.100 under 20-40 N normal forces. Furthermore, the wear rates of the diamond reinforced Cr-based coating and the stainless steel ball under 20-40 N normal forces are found to be 12.8 × 10^-8 mm³/(Nm)-15.5 × 10^-8 mm³/(Nm) and 1.9 × 10^-8 mm³/(Nm)-3.9 × 10^-8 mm³/(Nm), respectively. However, the effect of the normal force on wear rates is not clearly observed, which may be associated with the flattening of the ball. The results of the study may be useful for the tribological applicability of diamond reinforced Cr-based coating as wear-resistant materials.

• 국제초고층학회논문집
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• 제12권1호
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• pp.93-105
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• 2023

Seismic isolation and vibration control techniques have been developed and put into practical use by challenging researchers and engineers worldwide since the latter half of the 20th century, and after more than 40 years, they are now used in thousands of buildings, private residences, highways in many seismic areas in the world. Seismic isolation and vibration control structures can keep the structures undamaged even in a major earthquake and realize continuous occupancy. This performance has come to be recognized not only by engineers but also by ordinary people, becoming indispensable for the formation of a resilient society. However, the dynamic characteristics of seismically isolated bearings, the key elements, are highly dependent on the size effect and rate-of-loading, especially under extreme loading conditions. Therefore, confirming the actual properties and performance of these bearings with full-scale specimens under prescribed dynamic loading protocols is essential. The number of testing facilities with such capacity is still limited and even though the existing labs in the US, China, Taiwan, Italy, etc. are conducting these tests, their dynamic loading test setups are subjected to friction generated by the large vertical loads and inertial force of the heavy table which affect the accuracy of measured forces. To solve this problem, the authors have proposed a direct reaction force measuring system that can eliminate the effects of friction and inertia forces, and a seismic isolation testing facility with the proposed system (E-isolation) will be completed on March 2023 in Japan. This test facility is designed to conduct not only dynamic loading tests of seismic isolation bearings and dampers but also to perform hybrid simulations of seismically isolated structures. In this paper, design details and the realization of this system into an actual dynamic testing facility are presented and the outcomes are discussed.

• Journal of the Korean Wood Science and Technology
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• 제36권6호
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• pp.1-12
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• 2008

주요 국산재의 여러 가지 응용물성을 지난 3년에 걸쳐 조사하였다. 전보(강 외 4인 2008, 변 외 5인 2008)에 이어 본보에서는 우리나라의 활엽수 주요 수종인 백합나무, 거제수나무, 오동나무를 재료로 사용하였다. 매년 동일한 장치와 실험조건으로 실험하였기 때문에 모든 수종에 대한 결과를 상호 비교 할 수 있었다. 수분흡착성 실험은 80메시 목분을 이용하였으며, 넓은 범위의 상대습도조건에 따른 평형 함수율과 흡착등온선을 구하였다. 열전도율과 열확산률은 열선열전도장치를, 전기의 부피저항률과 저 항은 고전기저항계를 이용하여 측정하였다. 정목재와 판목재의 열적 전기적 특성차이가 관찰되었는데 이는 해부학적 차이에 의한 것으로 보인다. 음향적 성질은 음향측정시스템을 사용하여 동적탄성률, 내부마찰을 측정하였다. 본 논문의 결과들은 목재구조물 설계, 휴대용 목재수분계 보정, 음향적 성질 등에 필요한 기본 자료를 제공한다.

• Journal of the Korean Wood Science and Technology
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• 제36권4호
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• pp.1-10
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• 2008

주요 국산재의 여러 가지 응용물성을 매년 3수종씩, 3년에 걸쳐 조사하였다. 전보에 이어 우리나라의 침엽수 대표 수종인 잣나무 및 낙엽송을 사용하였다. 매년 동일한 장치와 실험조건으로 실험하였기 때문에 모든 수종에 대한 결과를 상호 비교할 수 있었다. 수분흡착성 실험은 목분을 이용하였으며, 넓은 범위의 상대습도조건에 따른 평형함수율과 흡착등온선을 구하였다. 열전도율과 열확산률은 열선열전도장치를, 전기의 부피저항률과 저항은 고전기저항계를 이용하여 측정하였다. 정목재와 판목재의 열적 전기적 특성차이가 관찰되었는데 이는 해부학적 차이에 의한 것으로 보인다. 음향적 성질은 음향측정시스템을 사용하여 동적탄성률, 내부마찰을 측정하였다. 본 논문의 결과들은 목재구조물 설계, 휴대용 목재수분계 보정, 음향적 성질 등에 필요한 기본 자료를 제공한다.

• 감성과학
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• 제12권1호
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• pp.77-86
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• 2009

자동차는 첨단공업 기술이 고도로 집적되어 있는 인간-기계 시스템(man machine system)이다. 자동차에 대한 새로운 감성요구를 실현하기 위해서는 인체와 오랜 시간 접촉해 있는 시트 표피재의 분석이 반드시 필요하다. 본 연구에서는 자동차 시트 표피재의 역학적 특성과 감성을 고려한 고급감을 예측하여 고감성 내장 표피재 개발에 기여하고자 한다. 감성용어는 Softness(유연한), Elasticity(탱글탱글한), Volume(풍성한), Stickiness (끈끈한)를 설정하였으며, 이와 대응하는 표피재의 역학적 특성 치를 측정하였다. 피혁의 특성평가에 의한 결과로 resilience, bending moment, thickness와 friction 값을 얻을 수 있었으며, 이러한 역학적 특성 치를 softness, elasticity, volume, stickiness 값으로 변화하기 위해 fuzzy logic을 사용하였다. 또한 Fuzzy logic의 결과인 Softness, Elasticity, Volume, Stickiness 값으로 피혁의 고급감을 예측하기 위한 신경망 모델(Neural network)을 구성하였다. 즉, 자동차 표피재 중 피혁의 4가지 물리량으로 인간의 감성인 표피재의 고급감을 예측하여 고감성 자동차 시트 표피재의 개발을 위한 예측 모델의 가능성을 평가하였다.