• Title/Summary/Keyword: Friction component

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Design Parameters Considering Friction Characteristics for Rope Brake System of Elevator (로프 브레이크 시스템에서 마찰 특성을 고려한 설계 변수특성 연구)

  • Jang, Joosup
    • Tribology and Lubricants
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    • v.29 no.3
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    • pp.171-179
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    • 2013
  • In this study, hydraulic systems of the rope brake system of an elevator are modeled to evaluate design parameters that consider friction characteristics such as cylinder pressure, piston displacement, and flow rate. Hydraulic systems of the rope brake system are analyzed using the commercial program AMESim. Analysis modeling data are compared with data obtained from experiments, and the analysis modeling results are found to be reliable. The analysis results will be used to design hydraulic systems of the rope brake system of elevators.

A Study on the Braking Characteristics for Some Non-Asbestos Kevlar Brake Pad Materials (비석면 케블라 마찰재의 제동특성에 관한 연구)

  • Chung, D.Y.;Chung, B.K.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.5
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    • pp.41-47
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    • 1994
  • An optimal brake pad must have stable friction, low wear and least amount of squeal. In this study, the friction, wear and squeal behavior of some non-asbestos Kevlar materials have been evaluated experimentally. Four specimens with different formulations and a pin-on-disk machine were used for this study. To determine the role of each component in friction and squeal of a brake pad, statistical correlations have been obtained and discussed. The components tested were : Kevlar, Steel Powder, Barium Sulfate and fillers combined by Resin.

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A Study on Optimization of Friction Welding of Automobile Component Materials(SM40C) and Its Real Time Quality Evaluation by AE (자동차 부품용 강재(SM40C)의 마찰용접 최적화와 AE에 의한 실시간 품질평가에 관한 연구)

  • Oh, Sae-Kyoo;Park, Jong-Bae;Kong, You-Sik
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.88-93
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    • 1999
  • This paper presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the bar-to-bar welded joints of O.D. 16mm shaft(SM40C) as well as the various welding variables. And this is a new approach which attempts finally to develop real-time quality monitoring system for friction welding. The results lead to a practical possibility of real-time quality control more than 100% joint efficiency showing good weld with no micro structural defects.

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Controlling the Hardness and Tribological Behaviour of Non-asbestos Brake Lining Materials for Automobiles

  • Mathur, R.B.;Thiyagarajan, P.;Dhami, T.L.
    • Carbon letters
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    • v.5 no.1
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    • pp.6-11
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    • 2004
  • In spite of unparalleled combination of essential material properties for brake linings and clutch facings, replacement for asbestos is seriously called for since it is a health hazard. Once asbestos is replaced with other material then composition and properties of brake pad changes. In certain cases hardness of the material may be high enough to affect the rotor material. In this study, hardness of the brake pad has been controlled using suitable reinforcement materials like glass, carbon and Kevlar pulp. Brake pad formulations were made using CNSL (cashew net shell liquid) modified phenolic resin as a binder, graphite or cashew dust as a friction modifier and barium sulphate, talc and wollastonite as fillers. Influence of each component on the hardness value has been studied and a proper formulation has been arrived at to obtain hardness values around 35 on Scleroscopic scale. Friction and wear properties of the respective brake pad materials have been measured on a dynamometer and their performance was evaluated.

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Effects of vertical component of near-field ground motions on seismic responses of asymmetric structures supported on TCFP bearings

  • Mehr, Nasim Partovi;Khoshnoudian, Faramarz;Tajammolian, Hamed
    • Smart Structures and Systems
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    • v.20 no.6
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    • pp.641-656
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    • 2017
  • The effects of vertical component of earthquakes on torsional amplification due to mass eccentricity in seismic responses of base-isolated structures subjected to near-field ground motions are studied in this paper. 3-, 6- and 9-story superstructures and aspect ratios of 1, 2 and 3 have been modeled as steel special moment frames mounted on Triple Concave Friction Pendulum (TCFP) bearings considering different period and damping ratios. Three-dimensional linear superstructures resting on nonlinear isolators are subjected to both 2 and 3 component near-field ground motions. Effects of mass eccentricity and vertical component of 25 near-field earthquakes on the seismic responses including maximum isolator displacement and base shear as well as peak superstructure acceleration are studied. The results indicate that the effect of vertical component on the responses of asymmetric structures, especially on the base shear is significant. Therefore, it can be claimed that in the absence of the vertical component, mass eccentricity has a little effect on the base shear increase. Additionally, the impact of this component on acceleration is remarkable so the roof acceleration of a nine-story structure has been increased 1.67 times, compared to the case that the structure is subjected to only horizontal components of earthquakes.

Wear Characteristics of Rubber-Seal for Inflow of Dust Particles in Automobile Chassis System -PART II: The Influence of Dust Particle Inflow on Wear Characteristics of Rubber-Seal- (자동차 섀시 시스템에 유입되는 먼지입자에 의한 고무-씨일 부품의 마멸특성 -PART II: 먼지유입에 따른 고무-씨일의 마멸특성-)

  • Lee, Young-Ze;Chung, Soon-Oh;Won, Tae-Yeong;Kim, Gi-Hoon;Kim, Dae-Sung
    • Tribology and Lubricants
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    • v.25 no.4
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    • pp.261-264
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    • 2009
  • Environmental factors affect parts of the automobile. When dust particles are embedded, specially, friction and wear of the rubber-seal in automobile chassis system are increased. Increase in friction and wear leads to weakness of component and reduction of mechanical life. In this study, the wear characteristics of rubber-seal for inflow of dust particles are investigated. Silica($SiO_2$) and alumina($Al_2O_3$) particles are used as a dust particle because these particles are main elements of dust particles. The sliding wear tester are used for investigate the wear characteristics of rubber-seal. If the single dust particle($SiO_2$) is embedded in the rubber-seal component, the influence of dust particle size is more than that of inflow rate on the wear characteristics of rubber-seal. If the mixed dust particles are embedded in the rubber-seal component, the wear rate is increased as the rate of alumina that has a bigger hardness is increased. If the mixed dust particles that have different hardness are embedded in the rubber-seal component, the influence of particle size is more than that of particle hardness.

Dissimilar Friction Welded for Shock Absorber Steels and Its Evaluation by AE (자동차 쇽업소바용 강재의 이종 마찰용접과 AE평가)

  • Lee, Bae-Sub;Kong, Yu-Sik;Kim, Seon-Jin;Oh, Sae-Kyoo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.133-137
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    • 2003
  • The shock absorber for vehicles is the important component to absorb the shock in driving. These essential components, piton and piston rod, must be made of S25C, S45C and SCM440 generally depending on kind of vehicles, precisely machined and assembled by the bolt. And it has been difficult to weld this sort of dissimilar materials. They could be unstable in the quality by the conventional arc welding. And also they have a lot of technical problems in manufacturing. But by the friction welding technique, it will be able to be made without such problems. These factors above necessitate nowadays the domestic development of the shock absorber by friction welding and a new approach of study on real-time quality evaluation by AE techniques.

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Experimental Investigation on the Drag Reduction for an Axi-symmetric Body by Micro-bubble and Polymer Solution

  • Yoon, Hyun-Se;Park, Young-Ha;Van, Suak-Ho;Kim, Hyung-Tae;Kim, Wu-Joan
    • Journal of Ship and Ocean Technology
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    • v.8 no.1
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    • pp.1-9
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    • 2004
  • Experiments on friction drag reduction by injecting polymer (Polyethylene oxide) solution or micro-bubbles were carried out in the cavitation tunnel of KRISO. Two different drag reduction mechanisms were applied to a slender axi-symmetric body to measure the total drag reduction. And then the amount of friction drag reduction was estimated under the assumption that the reduction mechanisms were effective only to the friction drag component. As the result of the tests, polymer solution drag reduction up to 23% of the total drag was observed and it corresponds to about 35% of the estimated friction drag of the axi-symmetric body. This result matched reasonably well to that of the flat plate test "(Kim et al, 2003)". The normalization of the controlling parameters was tried at the end of this paper. Micro-bubble drag reduction was within 1% of its total drag. This unexpected result was quite different from that of the flat plate case "(Kim et at, 2003)" The possible reasons were discussed in this paper.

Features of Residual Stress and Plastic Strain in Titanium/Aluminium Friction Welds (티탄과 알루미늄의 마찰용접에서 발생하는 잔류응력.소성변형)

  • 김유철;박정웅
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.84-89
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    • 2000
  • Friction welding of titanium and aluminium is numerically modeled by the axisymmetric thermal elastic-plastic analysis. In titanium/aluminium friction welding, heat transfers into the titanium substrate to a distance of z=10(mm) on the side of the bondline and into the whole region of the aluminium substrate having the large thermal conductivity. Adjacent to the bondline, $^{\sigma}r\;and\;^{\sigma\theta}$ are tensile in the substrate whose thermal shrinkage is large, and are compressive in the substrate whose thermal shrinkage is small. $\sigma_z$ along the radial direction is large tensile at the periphery of the component. Plastic strain occurs only close to the bondline in the aluminium substrate. In the components of plastic strain, $\varepsilon^p_r\;and\;\varepsilon^p_{\theta}$ have positive values and $\varepsilon^p_r$ has large negative value. However, $\varepsilon^p_r$ is produced not because of the severity of the mechanical restraint condition, but on purpose to satisfy the condition of the volume constant. A plastic work is proposed as a measure to evaluate the mechanical severity. The plastic work is larger in the aluminium substrate than that in the titanium substrate. The mechanical condition is severer in the aluminium substrate.

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Small Punch Creep Behavior Analysis for Assessment of Creep Properties (크리프 물성 평가를 위한 소형 펀치 크리프 해석)

  • Im, Jiwoo;Kim, Bum-Joon;Kim, Moon-K;Lim, Byeong-Soo
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.965-973
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    • 2010
  • The small punch creep (SPC) test has recently received much attention as a new alternative to the conventional uniaxial creep test because it needs only a miniature-sized specimen directly detached from an operating system or component without any serious sampling damages. However, it is difficult to obtain the equivalent uniaxial creep data directly from the SPC data. As a specimen is deformed by a punch in the SPC test, the test result is sensitive to the friction between them. Finite element analyses with various friction coefficients was performed and showed a tendency of increased SPC life with an increased friction coefficient. The necking position predicted by the SPC simulation with a proper friction coefficient showed good agreement with that observed from the real SPC test. Finally, a noble method to convert the SPC load and displacement rate into the equivalent uniaxial creep stress and strain rate, respectively, was established in this study.