• 한국산학기술학회논문지
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• 제18권12호
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• pp.679-684
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• 2017

마찰 교반 용접(Friction Stir Welding)은 금속 소재 대상으로 용접 툴과 용접 재료의 마찰열을 이용하여 재료 융점 이하의 온도에서 접합하는 용접 기법이다. 이번 연구에서는 금속 접합시 쓰이는 마찰 교반 용접 기법을 활용하여 마그네슘 합금(AZ31)을 용접할 때, 용접시 발생하는 용접 대상인 마그네슘 합금의 온도 및 속도 변화에 대해 유동 해석 기법을 활용하여 분석하였다. 분석을 위해 유동 해석 툴인 플루언트를 활용하여 모델링 및 해석을 진행하였다. 먼저 용접 소재는 온도에 따라 변하는 고점도 뉴턴 유체로 가정하였으며, 나선형 홈이 있는 용접 툴의 회전에 의한 회전 유동 발생을 모사하기 위해 회전 영역과 정지 영역으로 구분하여 모사하였다. 용접 툴과 용접 재료 사이의 인터페이스는 마찰 및 미끄러짐 경계조건을 부여하여 용접 툴로의 열전달 효과를 고려하였다. 위의 유동 해석 모델링을 통한 과도 해석 결과로부터 시간의 변화에 따른 용접 소재의 속도와 온도 특성을 파악할 수 있었다.

• 한국산학기술학회논문지
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• 제20권2호
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• pp.7-13
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• 2019

본 연구에서는 이종경량재료의 마찰교반용접을 모사할 수 있는 유한요소 해석모델을 개발하고, 이를 통해 기초분석과 실용적 적용 가능성에 대해 고찰하였다. Coupled Eulerian Lagrangian 에 기반한 유한요소모델을 구성하였으며, 해석 모델은 외연적 시간적분을 이용하여 열-온도, 변위-응력 물리계로 이루어진 다중 물리계를 복합적으로 계산하며, 용접툴 표면과 피용접 재료 간 마찰, 극심한 소성변형으로 인한 열에너지 발생, 그리고, 밑면을 통한 열에너지 소산 등 열발생원과 열전달 메카니즘이 모두 고려되었다. Al6061T6와 AZ61 판재의 맞대기용접을 고려하였으며, 주요 용접변수인 용접 속도와 용접툴 회전속도를 변화시킨 세 가지 조건에 대해 해석을 실시하였다. 각 해석은 피용접물의 온도분포, 결함의 분포, 소성변형률 분포가 출력이 가능하였다. 구축한 모델을 이용한 해석 결과 알루미늄보다는 마그네슘부에서 더 높은 온도가 발생하였으며, 회전속도가 커질수록 최대 온도가 증가하기보다는 알루미늄쪽으로 높은 온도가 분산되어 가는 경향을 보였다. 또한, 회전속도가 커질수록 피용접물 재료가 위로 올라오는 플래시 결함의 경향 예측이 가능하였으나, 툴 주변 결함 형성예측은 메시가 세밀하지 못하여 정확한 결과를 산출하기에는 부족하다고 볼 수 있다. 본 모델은 마찰교반용접 중 발생 가능한 여러 물리계의 여러 물리적 현상을 실제에 가깝게 반영하고 있으며, 실험적으로 밝히기 어려운 기초 분석에 응용될 수 있으나, 1달이 넘는 해석소요시간을 감안하면 실용적으로 최적의 용접조건 도출에 응용되기는 어렵다고 판단된다.

• Tribology and Lubricants
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• 제21권5호
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• pp.209-215
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• 2005

Nano/micro friction with the contact area was studied on Si-wafer (100) and diamond-like carbon (DLC) film. Borosilicate balls of radii $0.32{\mu}m,\;0.5{\mu}m,\;1.25{\mu}m\;and\;2.5{\mu}m$ mounted on the top of AFM tip (NPS) were used for nano-scale contact and Soda Lime glass balls of radii 0.25mm, 0.5mm, 1mm were used for micro-scale contact. At nano-scale, the friction between ball and surface was measured with the applied normal load using an atomic force microscope (AFM), and at micro scale it was measured using ball-on flat type micro-tribotester. All the experiments were conducted at controlled conditions of temperature $(24\pm1^{\circ}C)$ and humidity $(45\pm5\%)$. Friction was measured as a function of applied normal load in the range of 0-160nN at nano scale and in the range of $1000{\mu}N,\; 1500{\mu}N,\;3000{\mu}N\;and\;4800{\mu}N$ at micro scale. Results showed that the friction at nano scale increased with the applied normal load and ball size for both kinds of samples. Similar behavior of friction with the applied normal load and ball size was observed for Si-wafer at micro scale. However, for DLC friction decreased with the ball size. This difference of in behavior of friction in DLC nano- and microscale was attribute to the difference in the operating mechanisms. The evidence of the operating mechanisms at micro-scale were observed using scanning electron microscope (SEM). At micro-scale, solid-solid adhesion was dominant in Silicon-wafer, while plowing in DLC. Contrary to the nano scale that shows almost a wear-less situation, wear was prominent at micro-scale. At nano- and micro-scale, effect of contact area on the friction was discussed with the different applied normal load and ball size.

• Tribology and Lubricants
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• 제22권6호
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• pp.314-319
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• 2006

In this paper, the friction and wear characteristics of contact type sealing unit far a water turbine have been presented. The sealing unit for a small hydropower generation is to stop a leakage of circulating water from an outside of an impeller to an inside of a rolling bearing. The friction heating between a seal ring and a seal seat may radically increase a surface temperature in which increase a power loss and wear on the rubbing surface. The surface wear strongly affect to the seal life of a mechanical face seal. In this study, the hardness of a stainless steel in which is a heat-treated is 892.8 in Victors hardness and the hardness of silicone carbide of SiC is 714.1 in Victors hardness. The surface hardness of a heat-treated stainless steel is 25% high compared with that of a ceramic material of SiC. The contact modes of rubbing surfaces are a dry friction, a water film friction and a mixed friction that is contaminated by a dust, silt, and moistures, etc. These two factors of a contact rubbing modes and a material property are very important parameters on the tribological performance such as a friction and wear between a seal ring and a seal seat in primary sealing unit. The experimental result shows that the surface hardness of a seal material is very important on the friction coefficient and a wear volume. Thus, the results recommend higher hardness of a seal material, which may reduce a friction loss and increase a wear life of primary seal components.

• KSTLE International Journal
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• 제6권1호
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• pp.13-16
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• 2005

Friction characteristics at nano-scale of self-assembled monolayers (SAMs) having different chain lengths and end groups were experimentally studied.51 order to understand the effect of the chain length and end group on the nano-scalefriction: (1) two different SAMs of shorter chain lengths with different end groups such as methyl and phenyl groups, and (2)four different kinds of SAMs having long chain lengths (C10) with end groups of fluorine and hydrogen were coated on siliconwafer (100) by dipping method and Chemical Vapour Deposition (CVD) technique. Their nano-scale friction was measuredusing an Atomic Force Microscopy (AFM) in the range of 0-40 nN normal loads. Measurements were conducted at the scanning speed of 2 $mu$m/s for the scan size of 1$mu$m x 1 $mu$m using a contact mode type $Si_3N_4$ tip (NPS 20) that had a nominal spring constant0.58 N/m. All experiments were conducted at anlbient temperature (24 $pm$1$circ$C) and relative humidity (45 $pm$ 5%). Results showedthat the friction force increased with applied normal load for all samples, and that the silicon wafer exhibited highest frictionwhen compared to SAMs. While friction was affected by the inherent adhesion in silicon wafer, it was influenced by the chainlength and end group in the SAMs. It was observed that the nano-friction decreased with the chain length in SAMs. In the caseof monolayers with shorter length, the one with the phenyl group exhibited higher friction owing to the presence of benBenerings that are stiffer in nature. In the case of SAMs with longer chain length, those with fluorine showed friction values relativelyhigher than those of hydrogen. The increase in friction due to the presence of fluorine group has been discussed with respect tothe siBe of the fluorine atom.

• 한국정밀공학회지
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• 제29권3호
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• pp.324-333
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• 2012

The conventional medium and large caliber gun, in general, utilize the hydro-pneumatic recoil mechanism to control the firing impulse and to return to the battery position. However, this kind of mechanism may cause the problems like the leakages and the property changes in oil and gas due to the temperature variations between low and high temperatures. Accordingly, the friction spring mechanism has recently been researched as an alternative system. The friction spring mechanism consists of a set of closed inner and outer rings with the concentric tapered contact surfaces assembled in the columnar form, and can only be used under the compression load. When the spring column is axially loaded, the tapered surfaces become overlapped, causing the outer rings to expand while the inner rings are being contracted in diameter allowing an axial displacement. Because of friction between tapered contact surfaces, much higher spring stiffness is obtained on the stroke at the increase in load than the stroke at the decrease. In this paper, the dynamic equations regarding the friction spring system and the design approach have been investigated. It is also tried for a dynamic model representing the recoil motion and the friction spring forces. And the model has been proved from firing test using a gun system with friction springs. All the results show that the recoil mechanism using friction springs can substitute for the classic hydro-pneumatic recoil system.

• 한국산학기술학회논문지
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• 제9권3호
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• pp.593-598
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• 2008

브레이크 마찰재의 구성성분 중 기존에 사용되던 무기 충진재인 $BaSO_4$ 대신에 고로슬러지와 그 산화철에 일련의 환원과정을 행하여 얻은 환원분철을 10%, 20%, 30%씩 첨가하면서 몇 종류의 마찰재를 제작하였다. 이 마찰재들에 대해 기본 물성시험, 브레이크 다이마모미터를 사용한 마찰성능 시험 등을 행하였다. 그리고 고가의 충진재인 $BaSO_4$를 환원분철로 대체하여 마찰재에 첨가한 경우, 발열온도, 마모 등의 마찰특성이 우수한 환원분철의 첨가량은 10%이었다. 고로슬러지나 환원분철 시편에서 고로슬러지와 환원분철의 첨가량이 증가할수록 마찰재의 전단강도와 접착강도는 감소하나 모두 마찰재로서의 적용에는 충분한 강도를 나타내었다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1575-1578
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• 2005

As GA(Galvannealed sheet steel, GA) has good corrosion resistance, weldability and paintability as well as excellent stamping formability it's demand is rapidly increasing for automotive panel. But the layer of the Galvannealed sheet steel is easy to have a coating layer such as powdering and flaking in the press process because it is composed of Fe-Zn alloy. Therefore, the process condition is properly required to form the surface treated sheet steel. The frictional characteristics with dies are changed according to the annealing temperature, $505^{\circ}C,\;515^{\circ}C\;and\;540^{\circ}C$ during the process. To obtain the frictional characteristics of GA sheet steel in this study, on flat friction test is conducted. The friction coefficient is compared with the variation of pressure and velocity, viscosity of lubricant at the various galvannealed temperatures.

• Tribology and Lubricants
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• 제24권4호
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• pp.163-169
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• 2008

Tribological properties of ceramic brake discs were investigated using a commercial friction material. The discs were manufactured by liquid silicon infiltration (LSI) into a C-C preform. The disc surface was modified by two different methods, producing sliding surfaces with chopped carbon fibers and carbon felt. In addition, the composition of the surface was also changed. Friction characteristics of the discs were examined using a 1/5 scale dynamometer. Results showed that the type and composition of the disc surface significantly affected the level of braking effectiveness and high temperature brake performance. The discs with felt surfaces showed higher friction levels than those with chopped fiber surfaces and SiC tended to increase the friction level while C lowered the friction coefficient. The ceramic disc was more sensitive to the deceleration rate than gray iron, showing high speed sensitivity.

• 한국공작기계학회논문집
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• 제14권1호
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• pp.81-88
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• 2005

There have been many studies on generation equipment and plant piping, but there is no significant study result on the heat transportation pipe. As such, this study established basic theory on the compensated method among buried pipe for regional heating, and further obtained the following results by applying the conditions of AGFW and NCHPP respectively in calculation of friction and maximum installation distance for the buried pipe. Friction coefficient according to the types and physical properties of soil, friction and maximum installation distance were compared to set the application value of friction coefficient according to the location of works. Calculation formula of clay load to be applied for calculation of friction was introduced to the formula of AGFW and the formula of NCHPP that has been used in Nowon district since 1997 to determine the difference and applicability. $120^{\circ}C$ and $95^{\circ}C$ were applied in temperature difference for expansion volume to compare the arm length at the curve pipe so thai it can be reflected in the design in the future. Maximum installation distance according to thickness of pipe was compared to present the necessity of unified specification so that same kinds of pipe materials can be used for same kinds of works.