• Title/Summary/Keyword: Friction Temperature

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A Study on the Friction and Wear Characteristic of TiAlN and CrAlN Coating on the SKD61 Extrusion Mold Steel for 6xxx Aluminum Alloy (6xxx계 알루미늄합금의 압출 금형용 SKD61 강재에 증착된 TiAlN, CrAlN 박막의 마찰.마모에 대한 연구)

  • Kim, Min-Suck;Kho, Jin-Hyun;Kim, Sang-Ho
    • Journal of the Korean institute of surface engineering
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    • v.43 no.6
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    • pp.278-282
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    • 2010
  • In this research, the friction and wear characteristic behaviors of coating materials of TiAlN and CrAlN were investigated. The wear test was conducted in air and un-lubricated state using the reciprocating friction wear tester. Temperature were 50 and $120^{\circ}C$, and load were 3, 7, and 11 kgf for tests. By comparing the coefficient of friction and observing the wear microstructure, the friction and wear characteristic behaviors of TiAlN and CrAlN coating layers on SKD61 were investigated. The coefficient of friction of CrAlN coating was lower than that of TiAlN at all conditions. Therefore, CrAlN was suggested to be more advantageous coating than TiAlN for the extrusion mold of aluminum.

Piezoelectric friction dampers for earthquake mitigation of buildings: design, fabrication, and characterization

  • Chen, Genda;Garrett, Gabriel T.;Chen, Chaoqiang;Cheng, Franklin Y.
    • Structural Engineering and Mechanics
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    • v.17 no.3_4
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    • pp.539-556
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    • 2004
  • In this paper, the design, fabrication and characterization of a piezoelectric friction damper are presented. It was sized with the proposed practical procedure to minimize the story drift and floor acceleration of an existing 1/4-scale, three-story frame structure under both near-fault and far-field earthquakes. The design operation friction force in kip was numerically determined to range from 2.2 to 3.3 times the value of the peak ground acceleration in g (gravitational acceleration). Experimental results indicated that the load-displacement loop of the damper is nearly rectangular in shape and independent of the excitation frequency. The coefficient of friction of the damper is approximately 0.85 when the clamping force on the damper is above 400 lbs. It was found that the friction force variation of the damper generated by piezoelectric actuators with 1000 Volts is approximately 90% of the expected value. The properties of the damper are insensitive to its ambient temperature and remain almost the same after being tested for more than 12,000 cycles.

The effect of mainshock-aftershock on the residual displacement of buildings equipped with cylindrical frictional damper

  • Mirtaheri, Masoud;Amini, Mehrshad;Rad, Moosa Doosti
    • Earthquakes and Structures
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    • v.12 no.5
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    • pp.515-527
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    • 2017
  • Recently, Friction dampers become popular due to the desirable performance in the energy dissipation of lateral loads. A lot of research which has been conducted on these dampers results in developing friction dampers with low sensitivity to the number of cycles and temperature increases. Friction dampers impose high residual drifts to the buildings because of low post-yield stiffness of the damper which results from increasing lateral displacement and period of buildings. This issue can be more critical under strong aftershocks which results in increasing of structural damages. In this paper, in addition to the assessment of aftershock on steel buildings equipped with friction dampers, methods for controlling residual drifts and decreasing the costs of retrofitting are investigated. Utilizing rigid connections as a lateral dual system and activating lateral stiffness of gravity columns by adding elastic braces are as an example of effective methods investigated in this research. The results of nonlinear time history analyses on the low to medium rise steel frames equipped with friction dampers illustrate a rise in residual drifts as the result of aftershocks. In addition, the results show that different slip loads of friction damper can affect the residual drifts. Furthermore, elastic stories in comparison to rigid connections can reduce residual drifts of buildings in an effective fashion, when most slip loads of friction dampers are considered.

Evaluation of the Disk-to-Body Friction Load by the Side Flow in Motor-Operated Globe Valves (모터구동 글로브밸브의 Side Flow에 의한 디스크-몸체 마찰부하 평가)

  • Jeoung, Rae-Hyuck;Park, Sung-Keun;Lee, Do-Hwan;Song, Seok-Yoon;Kang, Shin-Cheul
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.549-554
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    • 2003
  • EPRI PPM (Performance Prediction Methodology), a method used for the prediction of required thrust of valves, can not be applied to unbalanced-disk globe valves operated in the fluid when the fluid temperature is above $150^{\circ}F$ because the thrust increase caused by the friction between the valve disk and body is not considered in the PPM. In order to apply PPM to the valves, EPRI suggested new friction prediction method to be added in the code. This paper analyzes the applicability of the prediction method comparing the disk-to-body friction load predicted from the method with the measured friction load from the field tests. The maximum values from the prediction method and those obtained from the test were 268lbs and about 1500lbs, respectively. It is included that the prediction method should be improved for the realistic prediction of disk-to-body friction load.

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Surface Texturing for Low Friction Mechanical Components

  • Iqbal, K. Y. Mohd;Segu, D. Z.;Pyung, H.;Kim, J. H.;Kim, S. S.
    • Tribology and Lubricants
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    • v.31 no.6
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    • pp.287-293
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    • 2015
  • Laser surface texturing (LST), a surface engineering modification, has been considered as one of the new processes used to improve tribological characteristics of materials by creating artificially patterned microstructure on the contact surface of mechanical components. In LST technology, the laser is optimized to obtain or manufacture the dimples with maximum precision. The micro-dimples reduce the coefficients of friction and also improve the wear resistance of materials. This study investigates the effect of dimple density is investigated. For this purpose, a ball-on-disc type tester is used with AISI 52100 bearing steel as the test material. Discs are textured with a 5% and 10% dimple density. Experimental work is performed with normal loads of 5 N, 10 N, and 15 N under a fixed speed of 150 rpm at room temperature. The effect of the textured surface is compared to that of the untextured one. Experimental results show that the textured surface yields lower friction coefficients compared to those of untextured surfaces. Specifically, the 10% dimple density textured surface shows better friction reduction behavior than the 5% dimple density textured sample, and has an 18% improvement in friction reduction compared with the untextured samples. Microscopic observation using a scanning electron microscope (SEM) shows that the major friction mechanisms of the AISI 52100 bearing steel are adhesion, plastic deformation, and ploughing.

Friction Welding Analysis of Welding Part Shape with Flow Gallery Considered Fluid Flow (유체 유동을 고려한 유동부를 갖는 용접부 형상의 마찰용접 해석)

  • Yeom, Sung-Ho;Kim, Bum-Nyun;Hong, Sung-In
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.3
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    • pp.7-12
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    • 2007
  • Friction welding is a welding method to use frictional heat of a couple of materials. In this paper object is that design the welding part shape with the flow gallery part which there is no effect in flow. Decided the welding part design parameter and doing the friction welding analysis used the rigid-plastic FEM program DEFORM-2D. To do friction welding analysis must input necessary flow stress data, friction coefficient by temperature change, upset pressure and Revolution per minute etc. According to analysis result, it decided the optimal shape of welding part with no effect in flow.

Using friction dampers in retrofitting a steel structure with masonry infill panels

  • Zahrai, Seyed Mehdi;Moradi, Alireza;Moradi, Mohammadreza
    • Steel and Composite Structures
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    • v.19 no.2
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    • pp.309-325
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    • 2015
  • A convenient procedure for seismic retrofit of existing buildings is to use passive control methods, like using friction dampers in steel frames with bracing systems. In this method, reduction of seismic demand and increase of ductility generally improve seismic performance of the structures. Some of its advantages are development of a stable rectangular hysteresis loop and independence on environmental conditions such as temperature and loading rate. In addition to friction dampers, masonry-infill panels improve the seismic resistance of steel structures by increasing lateral strength and stiffness and reducing story drifts. In this study, the effect of masonry-infill panels on seismic performance of a three-span four-story steel frame with Pall friction dampers is investigated. The results show that friction dampers in the steel frame increase the ductility and decrease the drift (to less than 1%). The infill panels fulfill their function during the imposed drift and increase structural strength. It can be concluded that infill panels together with friction dampers, reduced structural dynamic response. These infill panels dissipated input earthquake energy from 4% to 10%, depending on their thickness.

A Study on the Wear Properties by EP(Extreme Pressure) Additive Composition in a Lubricated Concentrated Contact (윤활시스템에서 극압첨가제 조성에 따른 마모특성 연구)

  • 김용석;류재환
    • Tribology and Lubricants
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    • v.19 no.3
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    • pp.159-166
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    • 2003
  • This research for replacement of chlorine or sulfur based EP(extreme pressure) -additives which is restricted materials by environmental regulation. The subject of this study is as follows, 4-ball test and friction coefficient test were experimented in accordance with temperature and velocity, compounding with several organic or inorganic metallic elements. After 4-ball test, wear area of steel ball was analysed by SEM-EDX. As the analysis, organic and inorganic elements make a effect for extreme pressure lubricity. It is shown that the friction coefficient of lubricant which includes chlorine or sulfur additives, the scoring phenomenon is found accord-ing to temperature and the scuffing phenomenon at 200$^{\circ}C$. Applying to Na, P, S, Zn, Ca based on inorganic and organic elements, the result showed that friction coefficient is decreased more and more, as increasing temperature of lubricant. The additive based on S, Cl, P elements is effect far extreme pressure in the sample#1 and Na, P, S, Zn, Ca in sample #2. These elements are environmental contaminants and S, Cl based on EP additives which are very popular in domestic industry, when they are properly composed with non-chlorine based on additives and Na, P, S, Zn, Ca organic or inorganic elements. It is showed that lubricity and excellent anti-wear properties.

Unsteady State Heat Transfer Analysis of Drum Brake System (드럼 브레이크 시스템의 비정상 열전달 해석)

  • 이계섭;국종영;천인범
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.172-181
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    • 1999
  • The brakes employed on commercial vehicles must be able to withstand three types of demanding services which are use-emergency stops from high speed, many repeated stops as in a delivery or bus route, and speed control in mountain descents. Two type of friction brakes are in use ; drum breaks and disc brakes. Drum brakes are of the internally expanding type in which two shoes fitted externally with friction material are forced outward against the inside of a rotating drum on the wheel unit. In this case, the Braking power is produced by the friction force between a drum and a lining, and is converted into heat. In this research an unsteady state heat transfer analysis for drum brake system of heavy truck has been performed by ABAQUS/standard code in the case of single-braking and the repeated braking condition. The temperature histories obtained by the finite Element analysis have been compared with the result calculated by the simplified formulation and the result obtained by the experiment of real vehicle conditions.

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The Influence of Annealing Temperature on Mechanical Properties and Friction Coefficient of Coating Layer in Galvannealed Sheet Steel (용융아연도금강판에서 어닐링 온도변화에 따른 화합물화가 도금층 기계적 특성 및 마찰계수에 미치는 영향)

  • Jeon J.S.;Lee J. M.;;Kim D. J.;Kang Y.S.;Kim B. M.
    • Transactions of Materials Processing
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    • v.14 no.8 s.80
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    • pp.696-703
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    • 2005
  • In the modern days, a galvannealed sheet steel (GA) instead of a cold rolled steel sheet has been widely used as an alternative to extend the life of automotive body. Accordingly, the mechanical properties of GA for automobiles were taken into account and studied by examining their variation with annealing temperature. To clarify the effect of surface features on the mechanical and frictional properties of GA, the several tests such as nanoindentation, Vickers hardness and nano scratch test were executed. The frictional characteristics of coating layers of GA were examined through nano scratch test in this study. The friction coefficient of coating layers on the surface was obtained from the nano scratch. The variation of friction coefficient versus velocity and pressure was taken into consideration in this paper. Hardness and elastic modulus of coating layer were increased as increasing annealing temperature.