• Transactions of Materials Processing
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• v.10 no.4
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• pp.319-328
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• 2001

Quantitative evaluation of the tribological conditions at the tool-workpiece interface in metal forming is usually accomplished by the ring compression test. This paper describes an experimental investigation into friction factor under warm forming conditions according to the lubricants and the lubricating methods using the ring compression test. Four different lubricants, two water based graphite and two oil based graphite lubricants, and three different lubricating methods were applied in the experiments. Calibration curves with the friction shear factor were obtained using FEM analysis and verified by the experimental results. The influence of lubricant and lubricating methods on friction are discussed. In the ring compression test, the lower friction factor got to spray the oil based lubricant on die and billet in warm forging temperature.

• Journal of Advanced Marine Engineering and Technology
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• v.20 no.5
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• pp.58-67
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• 1996

In the present study, the pressure distribution, wall shear stress distribution and friction factor of developing turbulent pulsating flows are investigated theoretically and experimentally in the entrance region of a square duct. The pressure distribution for turbulent pulsating flows are in good agreement with the theoretical values. The time-averaged pressure gradients of the turbulent pulsating flows show the same tendency as those of turbulent steady flows as the time-averged Reynolds number $(Re_{ta})$ increase. Mean shear stresses in the turbulent pulsating flow increase more in the inlet flow region than in the fully developed flow region and approach to almost constant value in the fully developed flow region. In the turbulent pulsating flow, the friction factor of the quasi-steady state flow $({\lambda}_{q, tu})$ follow friction factor's law in turbulent steady flow. The entrance length of the turbulent pulsating flow is not influenced by the time-averaged Reynolds number $(Re_{ta})$ and it is about 40 times as large as the hydraulic diameter.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.05a
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• pp.445-449
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• 2009

With the recent increase in the demand for the net-shape forming, numerical simulations are being commonly adopted to increase the efficiency and effectiveness of design of bulk metal forming processes. Proper consideration of tribological problems at the contact interface between the tool and workpiece is crucial in such simulations. In other words, lubrication and friction play important roles in metal forming by influencing the metal flow, forming load and die wear. In order to quantitatively estimate such friction condition or lubricant characteristic, the constant shear friction model is widely used for bulk deformation analyses. For this, new friction testing method based on the forward or backward extrusion process is proposed to predict the shear friction factor in this work. In this method, the tube-shaped punch pressurizes the workpiece so that the heights at the center and outer of punch (or mandrel) become different according to the friction condition. That is, the height at the center of punch is higher than that at the outer of the punch when the friction condition at the contact interface is severe. From this founding, the proposed friction testing method can be applied to effectively evaluate the friction condition in bulk metal forming processes.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.119-124
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• 1999

Quantitative evaluation of the tribological conditions at the tool-workpiece interface in metal forming is usually accomplished by the ring-compressinon. test This paper describes an experimental investigation into shear friction factor under cold and hot forming conditions according to materials and lubricants using the ring compression test. Six different materials and five different lubricants were applied in the experiments. calibration curves with the friction coefficient were obtained using FEM analysis and verified by the verified by the experimental results. The influence of materials and lubricants level on friction are discussed. In the ring compression test the shear friction factor has a different from steels and aluminum water base graphite lubricants on cold working conditions and hot working conditions.

• Journal of the Korea Concrete Institute
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• v.27 no.3
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• pp.299-309
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• 2015

Ultra High Performance Fiber Reinforced Concrete (UHPFRC) is distinguished from the normal concrete by outstanding compressive and tensile strength. Cracked normal concrete resists shear by aggregate interlocking while clamped by transverse reinforcement, which is called as shear friction theory. Cracked UHPFRC is expected to have a different shear transfer mechanism due to rather smooth crack face and post-cracking behavior under tensile force. Twenty-four push-off specimens with transverse reinforcement are tested for four different fiber volume ratio and three different ratio of reinforcement along the shear plane. The shear friction strength for monolithic concrete are suggested by limit analysis of plasticity and verified by test results. Plastic analysis gives a conservative, but reasonable estimate. The suggested shear friction factor and effectiveness factor of UHPFRC can be applied for interface shear transfer design of high-strength concrete and fiber reinforced concrete with post-cracking tensile strength.

• Journal of the Korean Society of Mechanical Technology
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• v.13 no.2
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• pp.85-91
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• 2011

Computational results with pseudoplastic fluid flows for fully developed non-Newtonian laminar flows have been obtained. Those consist of the product of friction factor and Modified Reynolds number and Nusselt numbers with respect to the shear rate parameter in an annular pipe. The numerical results of the product of friction factor and Reynolds numbers and the Nusselt numbers for both Newtonian region and the power law region were compared with previously published asymptotic results, respectively. In the present calculations, the product of friction factor and Newtonian Reynolds numbers for pseudoplastic fluid at power law region in annular pipe is 180% less than that for Newtonian fluid. For power law fluids with different power law flow indices, the difference of the product of friction factor and power law Reynolds number between previous and the present results at the power law region is within 0.20%. The solutions also show the effect of the shear rate parameter on the Nusselt number and about 11% increase of Nusselt number at the power region.

• Transactions of Materials Processing
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• v.19 no.8
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• pp.494-501
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• 2010

The main objective of this study is to examine the sensitivity of calibration curves of FEA of ring compression test to frictional shear factor. Ring compression test has been investigated by measuring dimensional changes at different positions of ring specimen and they include the changes in internal diameter at the middle and top section of the specimen, outer diameter at the middle and top section, surface expansion at the top surface, respectively. Initial ring geometries employed in analysis maintain a fixed ratio of 6 : 3 : 2, i.e. outer diameter : inner diameter : thickness of the ring specimen, which is generally known as 'standard' specimen. A rigid plastic material for different work-hardening characteristics has been modeled for simulations using rigid-plastic finite element code. Analyses have been performed within a definite range of friction as well as over whole range of friction to show different sensitivities to the interfacial friction for different ranges of friction. The results of investigation in this study have been summarized in terms of a dimensionless gradient. It has been known from the results that the dimensional changes at different positions of ring specimen show different linearity and sensitivity to the frictional condition on the contact surface.

• Journal of Power System Engineering
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• v.13 no.2
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• pp.30-35
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• 2009

Numerical Calculations for dimensionless pressure drop (friction factor times Reynolds number) have been obtained for fully developed laminar flow of MPL(Modified Power Law) fluid in isosceles triangle pipes. The solutions are valid for Pseudoplastic fluids over a wide range from Newtonian behavior at low shear rates through transition region to power law behavior at higher shear rates. The analysis identified a dimensionless shear rate parameter which for a given set of operating conditions specifies where in the shear rate range a particular system is operating, i.e., Newtonian, transition or power law region. The numerical calculation data of the dimensionless pressure drop for the Newtonian and power law regions are compared with previously published asymptotic results presenting within 0.16 % in Newtonian region and 2.98 % in power law region.

• Journal of the Korean Geotechnical Society
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• v.25 no.4
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• pp.105-112
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• 2009

In this study, a series of direct shear tests were performed to investigate the characteristics of friction angles for sands and interface friction angle between sands and construction materials with respect to different relative density of the Nak-dong River sands and shearing velocity. The result of the test shows that friction angles of sands are always higher than interface friction angle between sands and construction materials. As the shearing velocity get faster, the friction angles of sand became higher. With respect to the density of sand by reducing void ratio, friction angles increase linearly, and relevant equations were proposed to calculate the friction angle by changing void ratio and relative density of sand. The interface roughness of construction materials was also an important factor in interface friction angle.

• Proceedings of the Korean Geotechical Society Conference
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• 2009.09a
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• pp.1065-1078
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• 2009

The shear strength has been managed as an important factor in soil mechanics. The shear strength estimation model was developed to evaluate the shear strength using only a few soil properties by the linear regression analysis model which is one of the statistical methods. The shear strength is divided into two part; one is the internal friction angle ($\Phi$) and the other is the cohesion (c). Therefore, some valid soil factors among the results of soil tests are selected through the correlation analysis using SPSS and then the model are formulated by the linear regression analysis based on the relationship between factors. Also, the developed model is compared with the result of direct shear test to prove the rationality of model. As the results of analysis about relationship between soil properties and shear strength, the internal friction angle is highly influenced by the void ratio and the dry unit weight and the cohesion is mainly influenced by the void ratio, the dry unit weight and the plastic index. Meanwhile, the shear strength estimated by the developed model is similar with that of the direct shear test. Therefore, the developed model may be used to estimate the shear strength of soils in the same condition of study area.