• Title/Summary/Keyword: Friction Energy

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Lubrication Analysis of Surface-Textured Inclined Slider Bearing with Rectangular Dimples (사각형 딤플로 Surface Texturing한 경사진 Slider 베어링의 윤활해석)

  • Park, TaeJo;Jang, InGyu
    • Tribology and Lubricants
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    • v.38 no.5
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    • pp.191-198
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    • 2022
  • With the world's fast expanding energy usage comes a slew of new issues. Because one-third of energy is lost in overcoming friction, tremendous effort is being directed into minimizing friction. Surface texturing is the latest surface treatment technology that uses grooves and dimples on the friction surface of the machine to significantly reduce friction and improve wear resistance. Despite the fact that many studies on this issue have been conducted, most of them focused on parallel surfaces, with relatively few cases of converging films, as in most sliding bearings. This study investigated the lubrication performance of surface-textured inclined slider bearings. We analyzed the continuity and Navier-Stokes equations using a commercial computational fluid dynamics code, FLUENT. The results show the pressure and velocity distributions and the lubrication performance according to the number and orientation of rectangular dimples. Partial texturing somewhat improves the lubrication performance of inclined slider bearings. The number of dimples with the maximum load-carrying capacity (LCC) and minimum friction is determined. When the major axis of the dimple is arranged in the sliding direction, the LCC and friction reduction are maximized. However, full texturing significantly reduces the LCC of the slider bearing and increases the flow rate. The results have the potential to improve the lubrication performance of various sliding bearings, but further research is required.

Theoretical Analysis of Heat Transport Limitation in a Screen Mesh Wick Heat Pipe

  • Lee, Ki-Woo;Park, Ki-Ho;Lee, Wook-Hyun;Rhi, Seok-Ho
    • International Journal of Air-Conditioning and Refrigeration
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    • v.12 no.1
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    • pp.1-9
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    • 2004
  • The purpose of the present study is to examine the heat transport limitations in a screen mesh heat pipe for electronic cooling by theoretical analysis. Diameter of pipe was 6mm, and mesh numbers were 50, 100, 150, 200 and 250, and water was investigated as working fluid. According to the change of mesh number, wick layer, inclination and saturation temperature, the maximum heat transport limitations by capillary, entraintment, sonic and boiling were analyzed by a theoretical design method of heat pipe, including capillary pressure, pumping pressure, liquid friction coefficient in wick, vapor friction coefficient, etc. Based on the results, the capillary limitation in a small diameter of heat pipe is largely affected by mesh number and wick layer. Mesh number of 250 is desirable not to be used in pipe diameter of 6 mm, because capillary heat transport limitation decreases by the abrupt increase of liquid friction pressure due to the small liquid flow area. For the heat transport of 15 watt in 6mm diameter pipe, mesh number of 100 and one layer is an optimum wick condition, which thermal resistance is the smallest.

Effect of Ultrasonic Vibration on the Friction and Wear Characteristics of Aluminum Alloy (초음파 진동이 알루미늄 합금의 마찰 마모 특성에 미치는 영향)

  • Park, Jae-Nam;Lee, Chul-Hee
    • Tribology and Lubricants
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    • v.34 no.4
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    • pp.132-137
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    • 2018
  • Ultrasonic waves are used in various applications in multiple devices, sensors, and high-power machinery, such as processing machines, welders, and cleaners, because the acoustic vibration frequencies are above the human audible frequency range. In ultrasonic machining, electrical energy at a high frequency of 20 kHz or more is converted into mechanical vibration by a vibrator and an amplifier. This technique allows instantaneous separation between a tool and a workpiece during machining, machining by pulse impulse force at the time of re-contact and minimizes the minute elastic deformations of the workpiece and machine tools due to the cutting effect. The Al7075 alloy used in this study is a typical aluminum alloy with superior strength that is mainly used in aircrafts, automobiles, and sporting goods. To investigate the optimal conditions for machining aluminum alloy using ultrasonic vibration, the present experiment utilized the Taguchi orthogonal array method, and the coefficient of friction was analyzed using the characteristics of the Taguchi technique. In ultrasonic friction and abrasion tests, the changes in the friction coefficient were measured in the absence of ultrasonic vibrations and at 28 kHz and 40 kHz. As a result, the most considerable influence on the friction coefficient was found to be the normal load, and the frequency of ultrasonic vibrations increases, the coefficient of friction increases. It was thus confirmed that the amount of wear increases when ultrasonic vibration is applied.

Friction tuned mass damper optimization for structure under harmonic force excitation

  • Nasr, Aymen;Mrad, Charfeddine;Nasri, Rachid
    • Structural Engineering and Mechanics
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    • v.65 no.6
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    • pp.761-769
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    • 2018
  • In this work, an optimization method of Friction Tuned Mass Damper (FTMD) parameters is presented. Friction tuned mass dampers (FTMD) are attached to mechanical structures to reduce their vibrations with dissipating the vibratory energy through friction between both bodies. In order to exploit the performances of FTMD, the determination of the optimum parameters is recommended. However, the presence of Coulomb's friction force requires the resolution of a non-linear stick-slip problem. First, this work aims at determining the responses of the vibratory system. The responses of the main mass and of the FTMD are determined analytically in the sticking and sliding phase using the equivalent damping method. Second, this work aims to optimize the FTMD parameters; the friction coefficient and the tuned frequency. The optimization formulation based on the Ricciardelli and Vickery method at the resonance frequencies, this method is reformulated for a system with a viscous damping. The inverse problem of finding the FTMD parameters given the magnitude of the force and the maximum acceptable displacement of the primary system is also considered; the optimization of parameters leads to conclude on the favorable FTMD giving significant vibration decrease, and to advance design recommendations.

The effect of mainshock-aftershock on the residual displacement of buildings equipped with cylindrical frictional damper

  • Mirtaheri, Masoud;Amini, Mehrshad;Rad, Moosa Doosti
    • Earthquakes and Structures
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    • v.12 no.5
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    • pp.515-527
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    • 2017
  • Recently, Friction dampers become popular due to the desirable performance in the energy dissipation of lateral loads. A lot of research which has been conducted on these dampers results in developing friction dampers with low sensitivity to the number of cycles and temperature increases. Friction dampers impose high residual drifts to the buildings because of low post-yield stiffness of the damper which results from increasing lateral displacement and period of buildings. This issue can be more critical under strong aftershocks which results in increasing of structural damages. In this paper, in addition to the assessment of aftershock on steel buildings equipped with friction dampers, methods for controlling residual drifts and decreasing the costs of retrofitting are investigated. Utilizing rigid connections as a lateral dual system and activating lateral stiffness of gravity columns by adding elastic braces are as an example of effective methods investigated in this research. The results of nonlinear time history analyses on the low to medium rise steel frames equipped with friction dampers illustrate a rise in residual drifts as the result of aftershocks. In addition, the results show that different slip loads of friction damper can affect the residual drifts. Furthermore, elastic stories in comparison to rigid connections can reduce residual drifts of buildings in an effective fashion, when most slip loads of friction dampers are considered.

Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality- (토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향-)

  • Oh, Sae-Kyoo;Lee, Jong-Du
    • Journal of Ocean Engineering and Technology
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    • v.4 no.2
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    • pp.94-99
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.

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Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality- (토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향-)

  • Oh, Sae-Kyoo;Lee, Jong-Du
    • Journal of Ocean Engineering and Technology
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    • v.4 no.2
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    • pp.244-244
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.

Nanotribological Properties of Chemically Modified Graphene

  • Kwon, Sangku;Ko, Jae-Hyeon;Byun, Ik-Su;Choi, Jin Sik;Park, Bae Ho;Kim, Yong-Hyun;Park, Jeong Young
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.159-159
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    • 2013
  • Atomically thin graphene is the ideal model system for studying nanoscale friction due to its intrinsic two-dimensional anisotropy. Furthermore, modulating its tribological properties could be an important milestone for graphene-based micro and nano-mechanical devices. Here, we report that the tribological properties can be easily altered via simple chemical modifications of the graphene surface. Friction force microscopy measurements show that hydrogenated, fluorinated, and oxidized graphenes exhibit, 2-, 6-, and 7-fold enhanced nanoscale friction on their surfaces, respectively, compared to pristine graphene. The measured nanoscale friction should be associated with the adhesive and elastic properties of the chemically modified graphenes. Density functional theory calculations suggest that, while the adhesive properties of chemically modified graphenes are marginally reduced down to ~30%, the out-of-plane elastic properties are drastically increased up to 800%. Based on these findings, we propose that nanoscale friction on graphene surfaces is characteristically different from that on conventional solid surfaces; stiffer graphene exhibits higher friction, whereas a stiffer three-dimensional solid generally exhibits lower friction. The unusual friction mechanics of graphene is attributed to the intrinsic mechanical anisotropy of graphene, which is inherently stiff in plane, but remarkably flexible out of plane. The out-of-plane flexibility can be modulated up to an order of magnitude by chemical treatmentof the graphene surface. The correlation between the measured nanoscale friction and the calculated out-of-plane flexibility suggests that the frictional energy in graphene is mainly dissipated through the out-of-plane vibrations, or the flexural phonons of graphene.

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Friction Characteristic of SCM44 Steel using Grease Lubricants (그리스 윤활유의 종류에 따른 SCM44의 마찰특성)

  • Kwon, Soon-Goo;Kwon, Soon-Hong;Kim, Won-Kyung;Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.6_2
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    • pp.917-926
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    • 2020
  • Friction mechanisms is a very important role in the industrial machinery. However, many experiments have been conducted to reduce the loss of energy resources and parts used due to friction because the friction force adversely affects parts, efficiency, noise, and the like of the power unit. Therefore, in this study, the friction coefficient according to the characteristics of the lubricant was measured to find out which Grease Lubricant maintains the low friction coefficient without being most affected by external conditions. A total of five grease lubricants were tested in this study: GHP CAL 301, GHP EP 2, GHP KG 10, GHP HPG 2, and GHP HTG 2. And the friction coefficient was conducted by changing the load conditions (2, 4, 6, 8, 10N) and rotational speed (24, 48, 67, 86, 105, 124, 143, 162vrpm) using a pin-on-disk wear test system. Also, duty number were calculated. As a result, it was confirmed that in all grease lubricants, the speed did not significantly affect the friction coefficient, and it was confirmed that in all lubricants, the size of the friction coefficient decreased as the load increased from a small load to a large load. In addition, it was determined from the experimental results that GHP EP 2 is the most suitable as a grease lubricant and GHP CAL 301 is not the most suitable.

Modeling of Friction Characteristic Between Concrete Pavement Slab and Subbase (콘크리트 포장 슬래브와 보조기층 간 마찰특성 모형화)

  • Lim, Jin-Sun;Son, Suk-Chul;Liu, Ju-Ho;Jeong, Jin-Hoon
    • International Journal of Highway Engineering
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    • v.12 no.4
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    • pp.211-218
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    • 2010
  • Volume of concrete slab changes by temperature and moisture effects. At that time, tensile stress develops because the slab volume change is restrained by friction resistance between the slab and subbase, and then crack occurs occasionally. Accordingly, researchers have made efforts to figure out the friction characteristics between the slab and subbase by performing push-off tests. Lately, researches to analyze concrete pavement behavior by the friction characteristics have been performed by finite element method. In this study, The friction characteristics between the slab and subbase were investigated based on the friction test results for lean concrete, aggregate, and asphalt subase widely used in Korean concrete pavements. The energy method bilinearizing relation between nonlinear friction resistance and displacement were suggested. The friction test was modeled by 3-D finite element program, ABAQUS, and the model was verified by comparing the analyzed results to the test results. The bilinear model developed by the energy method was validated by comparing analysis results obtained by using the nonlinear and bilinear friction resistance displacement relation as input data. A typical Korean concrete pavement was modeled by ABAQUS and EverFE and analyzed results were compared to evaluate applicability of the bilinear model.