• Transactions of Materials Processing
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• v.30 no.2
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• pp.83-90
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• 2021

In this paper, a parametric study on the influence of friction between materials on pull force in single clinching is conducted using an axisymmetric elasto-plastic finite element method and law of Coulomb friction. An appropriate finite element analysis model is given, which minimizes the effect of the material model and numerical factors including the number of quadrilateral finite elements and blank radius. It is emphasized that the elasto-plastic material model should be employed because the elastic deformation of the internal region is affected more by the pull force. It has been shown that the pull force increases as friction coefficient increases and that the optimized friction coefficient is around 0.4, which is qualitatively comparable with its theoretical value. When the friction coefficient reaches 0.5 in the example studied, the neck fracture is predicted.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.6
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• pp.687-692
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• 2016

When turbochargers are applied to engines, the temperature of the engine becomes high, making the cooling of pistons very important. To solve this problem, an oil jet is used. The oil jet provides oil to the underside of piston for cooling. When an oil jet is used, oil pump size-up and oil cooler are needed because of the increased oil flow rate and higher oil temperature. On the other hand, these increase the friction torque of the engine. This study examined how much the friction torque of an engine increases by an oil jet, oil cooler, and oil pump size-up. In addition, the proportions of the friction torque of the engine increased by each part were measured by changing the engine assembly condition. At low speed, the oil pump and oil cooler had a larger effect on the friction torque than the other factors. At high speed, oil cooler had a larger effect than the other factors.

• Journal of the Korean GEO-environmental Society
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• v.9 no.3
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• pp.61-68
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• 2008

Side friction is often neglected in the analysis of the results of a consolidation test when the specimen has a high ratio of diameter to height. As the height of a specimen increases, however, side friction becomes important. This paper presents an investigation of the effect of side friction on consolidation test results for normally consolidated kaolinite slurry. Consolidation tests were performed to obtain settlement, pore pressure, compressibility, and hydraulic conductivity of kaolinite slurry. The compressibility relationship is corrected for side friction using a modified form of Taylor (1942) analytical solution. Numerical simulations using the CS2 piecewise-linear model are compared with settlement and excess pore pressure measurements. Experimental results show improved agreement with a modified CS2 model in which the effect of side friction is considered. The numerical and experimental results indicate that the side friction is an important factor affecting the rate of consolidation as well as the compressibility relationship for the specimen.

• Tribology and Lubricants
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• v.34 no.6
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• pp.254-261
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• 2018

In order to reduce resistance torque and energy loss, minimizing friction between race surface and rolling elements of a bearing is necessary. Recently, to reduce friction in bearing element, solid lubricant coating for the bearing raceway surface has been receiving much attention. Considering the operating conditions of real bearings, verifying the effect of solid lubricant coatings under extreme conditions of high load that is more than 1 GPa is necessary. In this study, we evaluated the friction and wear characteristics of SUJ2 bearing steels deposited by carbon-based coatings (Si-DLC, ta-C), $MoS_2$ and graphite. In case of $MoS_2$ and graphite coatings, different surface treatments were applied to the coatings to verify the effect of surface treatment. A pin-on-disc type tribotester was used to evaluate the tribological characteristics of the coatings. It was possible to quantitatively estimate the friction and wear characteristics of solid lubricant under dry and lubrication conditions. The carbon-based coatings improved the friction and wear properties of SUJ2 bearing steels under the high load condition, but $MoS_2$ and graphite coatings were not suitable for high load conditions due to its low hardness. Different friction and wear behaviors were found for different substrate surface treatment method. Also, it was confirmed that solid lubricant coatings had a more positive effect than just applying the lubricant for improving the tribological characteristics.

• Tribology and Lubricants
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• v.32 no.2
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• pp.39-43
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• 2016

Magnetorheological elastomers (MREs) are a type of “smart” material, and their properties can be controlled rapidly and reversibly under the influence of an external stimulus. The application of an external magnetic field can change the shear modulus, hardness, and friction coefficient of MREs. The friction can cause vibration; moreover, the vibration can affect friction. The change of friction depends on the relative motion, normal force, roughness of the rubbing surfaces, material type, temperature, lubrication, relative humidity, and vibration condition. As MREs are a type of “smart material,” their friction coefficient can be reduced by applying an external magnetic field—the applications of this feature in engineering have been widely studied. However, the friction properties of MREs under vibration have not been tested to date. In this study, MRE samples and a reciprocating friction tester were fabricated. The friction coefficient was measured to evaluate the friction properties under various vibration conditions; subsequently, the wear depth and wear surface profile of the MRE were observed in order to evaluate the wear properties. The results show that the friction coefficient of the MREs decreased when a magnetic field was applied. Moreover, the friction coefficient decreased when the vibrational amplitudes increased. The wear depth of the MRE also decreased as the vibrational amplitudes increased.

• KSTLE International Journal
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• v.5 no.1
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• pp.1-6
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• 2004

Nano-scale studies on adhesion and friction were conducted in Si-wafer (100) using Atomic Force Microscopy (AFM). Glass (Borosilicate) balls of radii 0.32$\mu\textrm{m}$, 1.25$\mu\textrm{m}$, and 2.5$\mu\textrm{m}$, mounted on cantilever (Contact Mode type NPS) were used as tips. Adhesion and friction between Si-wafer and glass tips were measured at ambient temperature (24${\pm}$1$^{\circ}C$) and humidity (45${\pm}$5%). Friction was measured as a function of applied normal load in the range of 0-160 nN. Results showed that, both adhesion and friction increased with the tip radii. Also, friction increased linearly as a function of applied normal load. The effect of tip size on adhesion and friction was explained as the influence of the capillary force exerted by meniscus and that of the contact area on these parameters respectively. The coefficient of friction was estimated in two different ways, as the slope from the plot of friction force against the applied normal load and as the ratio between the friction force and the applied normal load. Both these estimates showed that the coefficient of friction increased with the tip size. Further, the influence of the adhesion force on the coefficient of friction was also discussed.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.453-455
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• 2005

Ferritic STS 439 Steel sheet were deformed by hot rolling with and without lubricant. The effect of friction between roll and specimen on inhomogeneous texture was studied by means of EBSD, XRD texture analysis. The textures were compared with those of obtained by Taylor FEM simulation. High friction between roll and sheet gave rise to the formation of the inhomogeneous shear texture through thickness.

• Proceedings of the KSME Conference
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• 2004.11a
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• pp.945-950
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• 2004

Surface texturing of tribological application is another attractive technology of friction reducing. Also, reduction of friction is therefore considered to be a necessary requirement for improved efficiency of machine. In this paper attempts to investigate the effect of density for micro-scale dimple pattern on bearing steel flat mated with pin-on-disk. We demonstrated the lubrication mechanism for a Stribeck curve, which has a relationship between the friction coefficient and a dimensionless parameter for lubrication condition. It is found that friction coefficient is depended on the density of surface pattern. It was thus verified that micro-scale dimple could affect the friction reduction.Lubrication condition regime has an influence on the friction coefficient induced the density of micro dimple.

• International Journal of Precision Engineering and Manufacturing
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• v.4 no.5
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• pp.5-14
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• 2003

Tracking control schemes on the precise mechanical system in presence of nonlinear dynamic friction is proposed. A nonlinear dynamic friction is regarded as the bristle friction model to compensate fer effects of friction. The conventional SMC method often shows poor tracking performance in high-precision position tracking application since it cannot completely compensate for the friction effect below a certain precision level. Thus to improve the precise position tracking performance, we propose the SMC method combined with the disturbance observer having tunable transient performance. Then this control scheme has the high precise tracking peformance as well as a good transient response when it is compared with the conventional SMC method and the similar types of observers, The experiment on the XY ball-screw drive system with the nonlinear dynamic friction confirms the feasibility of the proposed control scheme.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.181-186
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• 2002

Lately, as going on increasing in the demand of high power density(power/weight), it is necessary for hydraulic axial piston pump/motor to operate more high pressure and speed. But in these condition, there are some trouble like as friction loss. To reduce this friction loss, hydrostatic bearing is used far axial piston pump/motor frequently. In general, it is difficult to measure accurate friction torque of spherical hydrostatic bearing in the use of the existing devices. So, we have developed the measurement device using the reaction torque sensor to obtain the pure friction torque, fitted in the casing. In this report, we intend to make an introduction about this measurement device for friction torque of the spherical wear part and clarify the effect of friction characteristics on supply pressure and rotational speed with three types of pocket size by using this measurement device.