• 제목/요약/키워드: Fretting wear

검색결과 169건 처리시간 0.025초

난류 가진에 의한 증기발생기 전열관의 마모 일률 평가 (Work-rate Estimation for Predicting Fretting-wear in SG Tubes due to Turbulence Excitation)

  • 조봉호;유기완;박치용
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2004년도 춘계학술대회논문집
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    • pp.115-118
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    • 2004
  • In this study, amplitudes of turbulence excitation are obtained for selected tubes inside the KSNP SG and their normal work-rates are investigated to estimate the magnitude of fretting-wear. From the results of numerical calculation, row 40&41 tubes show the maximum work-rates. Up to this row number, the work-rates inside the row 41 have much larger values than those of outside tubes. This phenomenon reveals the particular central one which has larger normal work-rate than that of outside zone. It turns out that both of the higher local mode at the U-bend region and the larger value of effective mass in the central region Increase the normal work-rate enormously.

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摩擦 接觸으로 인한 Fretting에 대한 연구 (An Analysis of Fretting by the Frictional Contact)

  • 이대희;최동훈;윤갑영;임장근
    • Tribology and Lubricants
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    • 제6권1호
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    • pp.99-107
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    • 1990
  • Most of machines and structures contain the elements which contact each other directly. When these elements subjected to vibration or repeated load, local relative movement occurs between the elements in contact which results in, a kind of wear. In order to know the factors which govern fretting, we have to analyze the phenomenon of microslip which causes fretting by using a general and efficient method from a viewpoint of contact mechanics. Based on the results of analysis, it is necessary to propose the way of minizing fretting which is one of the most significant surface failure. In this report, a general and efficient algorithm is applied to analyze the contact problem of the bolted joint, which is one of the typical elements damaged by fretting, with ratios of plate thickness, the ratios of Young's moduli, the ratios of the plate thickness to bolt radius varied. Finally, the ways of minizing fretting for the boked joint are suggested.

Experimental investigation of impact-sliding interaction and fretting wear between tubes and anti-vibration bars in steam generators

  • Guo, Kai;Jiang, Naibin;Qi, Huanhuan;Feng, Zhipeng;Wang, Yang;Tan, Wei
    • Nuclear Engineering and Technology
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    • 제52권6호
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    • pp.1304-1317
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    • 2020
  • The tubes in a heat exchanger, such as a steam generator (SG), are subjected to crossflow, and interaction between tubes and supports can happen, which can cause fretting wear of tubes. Although many experiments and models have been established, some detailed mechanisms are still not sufficiently clear. In this work, more attention is paid to obtain the regulation of impact and sliding in the complex process and many factors, such as excitation forces and clearances. The responses and contact forces were analyzed to obtain clear understanding of the influences of these factors. Room temperature tests in the air were established. The results show that the effect of clearance on the normal work rate is not monotonous and instead has two peaks. The force ratio can influence the normal work rate by changing the distribution of contact angles, which can result in higher sliding in the contact process. Fretting wear tests are conducted, and the wear surfaces are analyzed by a scanning electron microscope (SEM) and energy dispersive X-ray spectrometer (EDX). The results of this work can serve as a reference for impactsliding contact analysis between AVBs and tubes in steam generators.

힌지재료의 부식특성 및 찰과마멸 거동 (Behaviour of the Fretting Wear and Corrosion Characteristics on a Hinge Material)

  • 곽남인;임우조;이종락
    • 한국가스학회지
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    • 제3권3호
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    • pp.39-44
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    • 1999
  • 일반강구조물로 많이 사용되고 있는 SM20C, BsC3 및 STC4H에 대하여, 여러 가지 부식환경(지하수($6,000{\Omega}{\cdot}cm$), $0.5\%\;H_2SO_4$$0.5\%HNO_3$)침지하에서의 부식특성 및 건조상태에서의 찰과마멸특성실험에 의한 이종금속간의 찰과마멸특성을 고찰하였다. 침지시험의 경우, 이들 금속의 전위값은 $HNO_3$, 지하수, $H_2SO_4$ 순으로 크게 나타났으며, BsC3을 제외한 동재금속보다 이종금속의 전위가 높았다. 동종재인 SM20C의 마멸은 회전측의 경우가 이동측보다 약 1.9배 증가하였으며, 이는 마찰력에 의한 표면경화가 그 원인인 것으로 추측된다.

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피복관 프레팅마모 해석을 위한 LuGre 마찰모델 성능 고찰 (Vibration Simulation Using LuGre Friction Model for Cladding Tube Fretting Wear Analysis)

  • 박남규;김진선;김중진;김재익
    • 한국소음진동공학회논문집
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    • 제26권1호
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    • pp.55-62
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    • 2016
  • Nuclear fuels are always exposed to hot temperature and high speed coolant flow during the reactor operation. Thus the fuel rod accompanies small amplitude vibration due to the turbulent flow. The random vibration causes friction between the fuel rod and the grid structure which provides the lateral supports. The friction is critical to the fuel rod fretting wear, and it degrades fuel performance when a severe wear is developed. LuGre friction model is introduced in the paper, and the performance was evaluated comparing to the classical Coulomb model. It is shown that the developed friction force considering the Coulomb friction is not enough to stop or delay the motion while the stick-slip can be simulated using LuGre friction model. Numerical solutions of the two dimensional spacer grid cell model with the modern friction are also reviewed, and it is discussed that the new friction model simulates well the nonlinear mechanism.

유동유발진동에 의한 제어봉 Fretting Wear의 열수력학적 원인 분석

  • 김상녕;신철
    • 한국원자력학회:학술대회논문집
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    • 한국원자력학회 1998년도 춘계학술발표회논문집(1)
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    • pp.489-495
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    • 1998
  • 최근 울진 1,2호기의 급정지 제어봉 E.C.T(Eddy Current Test) 결과 Fretting Wear가 심한 것이 관찰되었다. 이는 유동유발 진동에 의해 제어봉과 그 지지물 간의 접촉으로 인한 손상이 주요인으로 추정되고 있다. 제어봉 손상은 제어봉 교체로 인한 비용뿐만 아니라 마모금속의 방사화로 인한 냉각재의 오염을 수반한다. 따라서 본 연구는 원자로의 유동유발진동을 선별하여 파손 위치 및 형태, 유동조건, 제어봉과 안내관의 기하학적 구조 등을 분석한 결과 지배적인 손상원인을 Turbulence Excitation과 Fluidelastic Instability로 선정하였다. 특히 안내관내의 6번째 card 위치에서 발생하는 높은 마모현상이 난류도 증가에 의한 손상임을 제시하였다

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지르칼로이-4 튜브 및 지지부의 접촉조건과 미끄럼 상태의 천이 (Contact Condition of Zircaloy-4 Tube and Support and Transition of Slip Regime)

  • 김형규;강흥석;윤경호;송기남
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
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    • pp.81-88
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    • 2001
  • To study the influence of the shape of contacting bodies (especially the end profile) on slip regime, wear test is conducted in the case of the contact between tube and support. Two different end profiles of the support are used such as truncated wedge and rounded punch. During the test, 10, 30 and 50 N are applied as normal force and slip displacement varies between 10-200 $\mu\textrm{m}$. The tube and the support specimens are made of Zircaloy-4 and a specially designed wear tester is used. Tests are carried out in air at room temperature. Wear on the tube is examined by measuring microscope. Partial and gross slip regimes are classified from the observed wear shape. Surface roughness tester is also used to measure the wear depth and contour, from which wear volume is evaluated. The transition from partial to gross slip is also investigated by investigating the considerable increase of wear volume. From the result, the boundary between the partial and the gross slip is newly determined in the conventional fretting map for the present specific contact configuration. Since the transition is related with the amount of energy dissipation from the contact surface so is wear, it is regarded that wear can be restrained by designing a proper shape of support.

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고강도 알루미늄 합금의 Fretting Fatigue에 관한 연구 (A Study on Fretting Fatigue of High Strength Aluminum Alloys)

  • 이학선;김상태;최성종;양현태;김재경;이동석
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.168-173
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    • 2004
  • Fretting is a kind of surface degradation mechanism observed in mechanical components and structures. The fretting damage decrease in 50-70% of the plain fatigue strength. This may be observed in aircraft, automobile and nuclear power plant used in special environment and various loading conditions. In the present study, the characteristics of the fretting fatigue are investigated using the two aluminum alloy(Al2024-T3511 and Al7050-T7451). Through the experiment, it is found that the fretting fatigue strength of the Al7050-T7451 alloy decreased about 50% from the plain fatigue strength, while the fretting fatigue strength of the Al2024-T3511 alloy decreased about 45%. The tire track was widely observed in fracture surface area of oblique crack which was induced by contact pressure. These results can be the basic data to the structural integrity evaluation of aluminum alloy subjected to fretting damage.

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노내 연료봉 지지조건 예측 방법론 개발 (Development of A Methodology for In-Reactor Fuel Rod Supporting Condition Prediction)

  • Kim, K. T.;Kim, H. K.;K. H. Yoon
    • Nuclear Engineering and Technology
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    • 제28권1호
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    • pp.17-26
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    • 1996
  • 프레팅마모 기인 연료봉 손상을 방지할 수 있는 노내 연료봉 지지조건은 잔여 지지격자스프링 변위량 또는 연료봉 /지지격자 갭에 의해 평가될 수 있다. 핵연료 설계 인자들이 프레팅마모 손상에 미치는 영향을 평가하기 위해 연소도의 함수로서 노내 연료봉 지지조건을 모사할 수 있는 방법론을 사용하여 GRID-FORCE프로그램을 개발하였다. 이 프로그램에서는 노내 연료봉 지지조건에 영향을 주는 주요 인자로서 피복관 크립, 초기 스프링 변위, 초기 스프링힘 그리고 스프링힘 조사이완이 고려된다. 이 주요 인자들에 대한 민감도 분석 결과, 초기 스프링 변위, 스프링힘 조사이완, 피복관 크립 순으로 노내 연료봉 지지조건에 영향을 주는 것으로 나타났다. 이 프로그램을 실제 노내에서 발생한 프레팅마모 기인 연료봉 손상에 적용한 결과를 토대로 판단해 볼 때 이 프로그램을 새로 개발된 피복관 재질 및 /또는 새로 개발된 지지격자 설계가 프레팅마모 기인 연료봉 손상을 방지할 수 있는 설계여유도를 효과적으로 평가할 수 있음을 알 수 있다.

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신형경수로 증기발생기 마모손상 억제를 위한 설계최적화 (The Design Optimization of Preventive Measure Against APR1400 Steam Generator Tube Fretting Wear)

  • 임혁순;박영섭;이광한;이석호;정대율
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.2047-2052
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    • 2004
  • Inconel-600 alloy has been used as steam generator tube material for current pressurized water reactors (PWRs). The long-term operation of steam generators showed that the use of this material induced localized corrosion damages and increased tube wear of steam generator. To protect these problems, steam generator tube material is being changed to Inconel-690 alloy. Based on the current trend, we have chosen Inconel 690 as the Advanced Power Reactor 1400 (APR1400) steam generator(SG) tube material and performed the design optimization of preventive measure against tube fretting wear for the APR1400 steam generator. In this paper, we examined the technical consideration in this modification : the selection of material, wear characteristics, effect of the Egg-crate Flow Distribution Plate installation, and effect analysis of vertical strip installation.

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