• 제목/요약/키워드: Free-cutting brass

검색결과 9건 처리시간 0.024초

무연황동의 절삭 칩 형태에 미치는 절삭조건과 템퍼링 온도의 영향 (Cutting Chip Forms on the Cutting Condition and Tempering Temperatures of Lead-free Brass)

  • 주영석;이상봉;김시영;주창식;정병호
    • 열처리공학회지
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    • 제25권1호
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    • pp.14-21
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    • 2012
  • The effects of cutting condition and tempering temperature for the shape of cutting chip were investigated. For this purpose, a lead-free brass containing 1wt.% of Bi extruded at $750^{\circ}C$ in straight turning was used in this study. The cutting chip preferred was mainly found to be loose form of arc chips with curling discontinuity, and these were formed by shear fracture. However, some of fragmental element chip were found to be mixed when tempering temperature was as high as $500^{\circ}C$. The form and size of chip was more affected by feed rate than by tempering temperature and cutting rate. In addition, the cutting surface was observed to be formed more rough in the case of high feed rate and low cutting rate compared to low feed rate and high cutting rate.

금속재료의 동적항복응력 결정을 위한 봉충격시험법 (Rod Impact Test for the Determination of Dynamic Yield Stress of Metals)

  • 민옥기;이정민;남창훈;황재준
    • 대한기계학회논문집
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    • 제17권1호
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    • pp.78-89
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    • 1993
  • 본 연구에서는 Gillis 이론의 이와같은 단점을 보완하기 위하여 Gillis에 의 하여 제시된 수정운동량 보존법칙과 Hawkyard에 의하여 제시된 에너지보존법칙을 일반 화한 수정에너지보존법칙을 동시에 고려하여 재료의 동적항복응력을 결정할 수 있으며, 봉충격시험편의 충돌완료 후의 변형형상간의 관계를 고려할 수 있는 이론을 제시하였 다. 또한 기존의 실험결과로부터 제시된 이론의 타당성을 분석하였으며, 시험편의 변형형상의 측정오차가 동적항복응력의 결정에 미치는 영향을 분석하였다. 한편 압 축공기를 이용한 시험편 가속정치에 의하여 봉충격시험을 수행하여 괘삭황동(free -cutting brass)의 고변형률속도하에서의 변형특성과 동적항복응력을 결정하였다.

고변형률 압축 하중에서 쾌삭 황동과 황동의 동적 변형 거동 특성 (Dynamic Compressive Deformation Characteristics of Free-Cutting Brass And Yellow Brass at High Strain Rates)

  • 이억섭;김경준;이종원
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.107-112
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    • 2003
  • Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions such as high impact loading are required to provide appropriate safety assessment to varying dynamically loaded mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique with a special experimental apparatus can be used to obtain the material behavior under high strain rate loading conditions. In this paper, the dynamic deformation behavior of a brass under both high strain rate compressive loading conditions has been determined using the SHPB technique.

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초정밀가공기를 이용한 비철금속의 절삭특성에 관한 연구 (A study on the cutting characteristics of non-ferrous metals using diam odd turning machine)

  • 고준빈;김건희;원종호
    • 한국공작기계학회논문집
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    • 제10권5호
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    • pp.124-129
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    • 2001
  • The experimental study was the cutting characteristics of non-ferrous metals. The experimental apparatus was used the turning machine and diamond tool. This aimed at lading the optimal cutting conditions by measuring surface farm and roughness. Used non-ferrous metals were aluminum, brass and oxygen-free copper. As well, according to changing cutting conditions such as feed rate by measuring cutting farce and surface roughness and according to cutting conditions the non-ferrous metals studied about cutting properties.

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1 wt.% Bi 함유 무연황동의 인장강도와 내식특성에 대한 연구 (Characteristics of Tensile Strength and Corrosion Resistance of Lead- free Brass Containing 1 wt.% of Bi)

  • 주영석;이상봉;김시영;주창식;정병호
    • 열처리공학회지
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    • 제24권3호
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    • pp.133-139
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    • 2011
  • This study has been investigated for tensile properties with lead-free brass containing 1 wt.% of Bi. And also characteristic of corrosion resistance was analyzed by polarization test. An increase of tempering temperature was found to tend to decrease tensile strength, and percentage of elongation was shown to be the lowest value at $300^{\circ}C$. On the other hand, the elongation was increased with an increase of tempering temperature after $300^{\circ}C$. The change of mechanical properties was closely related with the content and shape of acicular Witmanst$\ddot{a}$tten ${\alpha}$ formed at the interface of ${\beta}$ phase as well as in ${\beta}$ phase. Tensile strength had a tendency to be decreased with an increase of test temperature. The elongation was shown to be the lowest value at around $300^{\circ}C$, while it began to increase as test temperature rose after $300^{\circ}C$. It might be speculated that the reason that elongation was decreased was found to form bismuth film at the interface of ${\alpha}/{\beta}$ phase leading to be easily brittle when loaded by tensile stress. The lead-free brass containing 1 wt.% of Bi had similar characteristic of corrosion resistance with a free-cutting brass with 3.4 wt. % of Pb in spite of higher fraction of ${\beta}$ phase.

고변형률 압축 하중에서 활동(KS D 5101 C3605BD-F)의 동적 변형 거동 특성 (Dynamic Compressive Deformation Characteristics of Brass at High Strain Rates)

  • 이억섭;나경찬;김경준
    • 한국정밀공학회지
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    • 제20권12호
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    • pp.142-147
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    • 2003
  • Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions such as high impact loading are required to provide appropriate safety assessment to varying dynamically leaded mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique with a special experimental apparatus can be used to obtain the material behavior under high strain rate ]ending conditions. In this paper, the dynamic deformation behavior of a brass under both high strain rate compressive loading conditions has been determined using the SHPB technique.

고변형률 속도 압축 하중 하에서의 고무와 황동의 동적 거동 특성 (Dynamic deformation behavior of rubber and brass under high strain rate compressive loading)

  • 이억섭;김경준;이종원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1491-1494
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    • 2003
  • A specific experimental method, the Split Hopkinson Pressure Bar (SHPB) technique has been widely used to determine the dynamic material properties under the impact compressive loading conditions with strain-rate of the order of 103/s∼104/s. This type of test procedure has been used to examine the dynamic response of materials in various modes of testing. In this paper, dynamic deformation behaviors of rubber materials widely used for the isolation of vibration from varying structures under dynamic loading are determined using a Split Hopkinson Pressure Bar technique.

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V형 다이아몬드공구에 의한 연질소재의 미세절삭특성 연구 (Micro Machining Characteristics of V-shaped Single Crystal Diamond Tool with Ductile Workpiece)

  • 홍성민;제태진;이동주;이종찬
    • 한국기계가공학회지
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    • 제4권4호
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    • pp.28-33
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    • 2005
  • Recently, trends of TFT-LCD toward larger scale and thinner thickness continue. so, demands of Light Guide Panel (LGP) which is to substitute for prism sheet are appeared. Functions of LGP obtaining polarization of light of the prism sheet as well as the incidence and reflection of light are demanded. This prism type LGP to complete functions of the existing LGP and polarization at once must be supported by micro machining technology of LGP surface. In this research, the machining characteristics of the various materials were analysed by shaping using V-shaped single crystal diamond tool. The characteristics are machined surface, machining force due to the variation of cutting depth. Used specimens are engineering materials, which are 6:4 brass, oxygen-free copper, Al6061, PC, PMMA. The FFT analysis of the measured cutting force was conducted. The cutting characteristics were analyzed and the optimum cutting conditions with materials were established.

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광학부품용 비세홈의 금형가공에 있어서 버와 형상변형에 관한 연구 (Burr and shape distorion in micro-grooving of optical componets)

  • 임한석;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.53-57
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    • 1996
  • The side burrs and shape distortion resulting from the micromachining of an array of V-shape microgrooves in optical components were experimentally invesigated and a simplified model for their formation is proposed. Burr/shpae distortion should be kept to a minimum level since they degrade the characteristics and performance of these parts. The focus of this study is on the influence of depth of cut and workpiece material. The workpiece materials use were brass, bronze and copper. From the obsevation of the chip shape and burr/shape distortion, the proposed model, that the compressive force at the cutting edge causess the ductile uncut chip material to flow plastically outward toward the free surface to result in a burr, was verified.

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