• Title/Summary/Keyword: Free-cutting brass

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Cutting Chip Forms on the Cutting Condition and Tempering Temperatures of Lead-free Brass (무연황동의 절삭 칩 형태에 미치는 절삭조건과 템퍼링 온도의 영향)

  • Joo, Y.S.;Lee, S.B.;Kim, S.Y.;Joo, C.S.;Jung, B.H
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.1
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    • pp.14-21
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    • 2012
  • The effects of cutting condition and tempering temperature for the shape of cutting chip were investigated. For this purpose, a lead-free brass containing 1wt.% of Bi extruded at $750^{\circ}C$ in straight turning was used in this study. The cutting chip preferred was mainly found to be loose form of arc chips with curling discontinuity, and these were formed by shear fracture. However, some of fragmental element chip were found to be mixed when tempering temperature was as high as $500^{\circ}C$. The form and size of chip was more affected by feed rate than by tempering temperature and cutting rate. In addition, the cutting surface was observed to be formed more rough in the case of high feed rate and low cutting rate compared to low feed rate and high cutting rate.

Rod Impact Test for the Determination of Dynamic Yield Stress of Metals (금속재료의 동적항복응력 결정을 위한 봉충격시험법)

  • 민옥기;이정민;남창훈;황재준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.78-89
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    • 1993
  • A new theory based on the modified momentum and energy conservation has been proposed in order to overcome the drawbacks included in previous theories which are used for the determination of dynamic yield stresses and the investigation of dynamic behavior of metals. Then the improvements suggested by the new theory have been manifested through the analysis of the error included in the measurement of deformed length and through the comparison between the new theory, existing theories, and experimental results performed by previous workers. Meanwhile rod impact test has been performed which uses a compressed- air system for the acceleration of flat-ended cylindrical free-cutting brass rods. From the geomtrical measurements of deformed length, the dynamic yield stress of free-cutting brass has determined.

Dynamic Compressive Deformation Characteristics of Free-Cutting Brass And Yellow Brass at High Strain Rates (고변형률 압축 하중에서 쾌삭 황동과 황동의 동적 변형 거동 특성)

  • Lee, Ouk-Sub;Kim, Kyoung-Joon;Lee, Jong-Won
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.107-112
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    • 2003
  • Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions such as high impact loading are required to provide appropriate safety assessment to varying dynamically loaded mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique with a special experimental apparatus can be used to obtain the material behavior under high strain rate loading conditions. In this paper, the dynamic deformation behavior of a brass under both high strain rate compressive loading conditions has been determined using the SHPB technique.

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A study on the cutting characteristics of non-ferrous metals using diam odd turning machine (초정밀가공기를 이용한 비철금속의 절삭특성에 관한 연구)

  • 고준빈;김건희;원종호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.124-129
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    • 2001
  • The experimental study was the cutting characteristics of non-ferrous metals. The experimental apparatus was used the turning machine and diamond tool. This aimed at lading the optimal cutting conditions by measuring surface farm and roughness. Used non-ferrous metals were aluminum, brass and oxygen-free copper. As well, according to changing cutting conditions such as feed rate by measuring cutting farce and surface roughness and according to cutting conditions the non-ferrous metals studied about cutting properties.

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Characteristics of Tensile Strength and Corrosion Resistance of Lead- free Brass Containing 1 wt.% of Bi (1 wt.% Bi 함유 무연황동의 인장강도와 내식특성에 대한 연구)

  • Joo, Y.S.;Lee, S.B.;Kim, S.Y.;Joo, C.S.;Jung, B.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.24 no.3
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    • pp.133-139
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    • 2011
  • This study has been investigated for tensile properties with lead-free brass containing 1 wt.% of Bi. And also characteristic of corrosion resistance was analyzed by polarization test. An increase of tempering temperature was found to tend to decrease tensile strength, and percentage of elongation was shown to be the lowest value at $300^{\circ}C$. On the other hand, the elongation was increased with an increase of tempering temperature after $300^{\circ}C$. The change of mechanical properties was closely related with the content and shape of acicular Witmanst$\ddot{a}$tten ${\alpha}$ formed at the interface of ${\beta}$ phase as well as in ${\beta}$ phase. Tensile strength had a tendency to be decreased with an increase of test temperature. The elongation was shown to be the lowest value at around $300^{\circ}C$, while it began to increase as test temperature rose after $300^{\circ}C$. It might be speculated that the reason that elongation was decreased was found to form bismuth film at the interface of ${\alpha}/{\beta}$ phase leading to be easily brittle when loaded by tensile stress. The lead-free brass containing 1 wt.% of Bi had similar characteristic of corrosion resistance with a free-cutting brass with 3.4 wt. % of Pb in spite of higher fraction of ${\beta}$ phase.

Dynamic Compressive Deformation Characteristics of Brass at High Strain Rates (고변형률 압축 하중에서 활동(KS D 5101 C3605BD-F)의 동적 변형 거동 특성)

  • 이억섭;나경찬;김경준
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.142-147
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    • 2003
  • Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions such as high impact loading are required to provide appropriate safety assessment to varying dynamically leaded mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique with a special experimental apparatus can be used to obtain the material behavior under high strain rate ]ending conditions. In this paper, the dynamic deformation behavior of a brass under both high strain rate compressive loading conditions has been determined using the SHPB technique.

Dynamic deformation behavior of rubber and brass under high strain rate compressive loading (고변형률 속도 압축 하중 하에서의 고무와 황동의 동적 거동 특성)

  • 이억섭;김경준;이종원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1491-1494
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    • 2003
  • A specific experimental method, the Split Hopkinson Pressure Bar (SHPB) technique has been widely used to determine the dynamic material properties under the impact compressive loading conditions with strain-rate of the order of 103/s∼104/s. This type of test procedure has been used to examine the dynamic response of materials in various modes of testing. In this paper, dynamic deformation behaviors of rubber materials widely used for the isolation of vibration from varying structures under dynamic loading are determined using a Split Hopkinson Pressure Bar technique.

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Micro Machining Characteristics of V-shaped Single Crystal Diamond Tool with Ductile Workpiece (V형 다이아몬드공구에 의한 연질소재의 미세절삭특성 연구)

  • Hong, Sung-Min;Je, Tae-Jin;Lee, Dong-Ju;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.4
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    • pp.28-33
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    • 2005
  • Recently, trends of TFT-LCD toward larger scale and thinner thickness continue. so, demands of Light Guide Panel (LGP) which is to substitute for prism sheet are appeared. Functions of LGP obtaining polarization of light of the prism sheet as well as the incidence and reflection of light are demanded. This prism type LGP to complete functions of the existing LGP and polarization at once must be supported by micro machining technology of LGP surface. In this research, the machining characteristics of the various materials were analysed by shaping using V-shaped single crystal diamond tool. The characteristics are machined surface, machining force due to the variation of cutting depth. Used specimens are engineering materials, which are 6:4 brass, oxygen-free copper, Al6061, PC, PMMA. The FFT analysis of the measured cutting force was conducted. The cutting characteristics were analyzed and the optimum cutting conditions with materials were established.

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Burr and shape distorion in micro-grooving of optical componets (광학부품용 비세홈의 금형가공에 있어서 버와 형상변형에 관한 연구)

  • 임한석;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.53-57
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    • 1996
  • The side burrs and shape distortion resulting from the micromachining of an array of V-shape microgrooves in optical components were experimentally invesigated and a simplified model for their formation is proposed. Burr/shpae distortion should be kept to a minimum level since they degrade the characteristics and performance of these parts. The focus of this study is on the influence of depth of cut and workpiece material. The workpiece materials use were brass, bronze and copper. From the obsevation of the chip shape and burr/shape distortion, the proposed model, that the compressive force at the cutting edge causess the ductile uncut chip material to flow plastically outward toward the free surface to result in a burr, was verified.

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