• Title/Summary/Keyword: Free Form Building

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Development of Two-Sided Multi-Press Technology for FCP Shape Implementation (FCP 형상구현을 위한 양면다점프레스 기술 개발)

  • Jeong, Kyeong-Tae;Kin, Ki-Hyuk;Lee, Dong-Hoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.83-84
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    • 2019
  • Free-form buildings refer to geometric external structures in curved form, unlike conventional structures with straight lines. The development of construction technologies for the implementation of these Free-form buildings is ongoing. However, there are still many restrictions on the construction technology of Free-form buildings, resulting in problems such as increased construction period and increased construction costs. Therefore, it is urgent to develop building technology for the construction of Free-form building in order to secure competitiveness in the global Free-form building market. Accordingly, this study proposes Two-sided multi-point press technology that can solve problems of existing technology and implement FCP(Free-form Concrete Panel).

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Basic Study of Distribution Management Model of the Free-Form Concrete Panels (SCM 기법에 의한 비정형 콘크리트 패널의 공급관리 모델 기초연구)

  • Cho, Wonhyun;Na, Youngju;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.115-116
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    • 2016
  • Numerous of free-form buildings come up with external appearances using various types of free-form panels. If the panel types produced, transport and installation order and maintenance history are not properly managed, it is difficult to complete a given project successfully. For free-form building projects that satisfy 5 factors (proper time, place, price, product and quantity), a supply chain management technique is applied for distribution management of free-form concrete panels. In addition, the study listed the whole production process of free-form concrete panels and any necessary information, and suggested a basic model for the management. The study result will be a great help in effective distribution management of free-form panels for free-form building projects.

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Analysis of Factors Related to Maintaining FCP Thickness in the Manufacturing Process of Freeform Concrete Panel (FCP(Free-form Concrete Panel)제작 과정에서 FCP두께유지에 관련한 영향요인 분석)

  • Jeong, Kyeong-Tae;Kim, Ki-Hyuk;Yun, Ji-Yeong;Song, Ha-Young;Lee, Dong-Hoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.4-5
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    • 2019
  • With recent advances in computer technology, the ratio of free-form building designs to those of the past is increasing gradually. However, the current technology of free-form structure is very low. The core technology for free-form building implementation is the manufacturing technology of FCP (Free-form Concrete Panel), which indicates an unformed outside, and through the development of FCP manufacturing technology, the construction technology of free-form architecture can be enhanced. The inside and outside of an free-form building should be represented by the designer's intended curvature, and the panel's thickness by segment should be constant. For this reason, the technology that keeps the thickness of panels constant during the FCP production process is a key technology that can improve the quality of FCP. In this study, a basic study on ways to maintain a constant thickness of FCP is conducted.

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Decision Factors on Free-form Concrete Panel Sizes Produced by CNC Machines (CNC machine에 의해 생산 가능한 FCP 크기의 결정요인)

  • Lim, Jeeyoung;Lee, Donghoon;Moon, Yu-Mi;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.204-205
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    • 2015
  • Demands for free-form buildings are on the rise, but such building designs require most cost and longer construction schedule, with less constructability due to challenges in construction member production and installation. FCP production technology has been developed using CNC machine in a bid to resolve the difficulties of member production. Exterior finishing panels of free-form building design must be divided in size and shape that can be produced by CNC machine. To solve this problem, constraints of CNC machine and correlations between CNC machine and panel need to be reviewed. Thus, the purpose of this study is to analyze decision factors on free-form concrete panel sizes produced by CNC machines. Through this study, FCP size can be optimized, which in turn can lead to improved FCP productivity and aesthetical quality of free-form building designs determined by the pattern of exterior finishing panels. CNC machine-enabled free-form concrete panel production technology will apply on site in the future, which will not only maximize the economic benefits of the technology but also support shorter construction schedule and better constructability.

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Development of Side Formwork Control System for Production FCP(Free-form Concrete Panel) (비정형 콘크리트 패널 생산을 위한 측면형상 제어시스템 개발)

  • Kim, Ki-Hyuk;Jung, Kyeong-Tae;Lee, Dong-Hoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.53-54
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    • 2019
  • Currently, the market for free-form building continues to grow, but the technology for construction of free-form building in Korea is still in need of much study. In this study, we focused on this problem and conducted basic study for development a side formwork control system to product various types of FCP. As a result of this study, it is expected that it will be able to secure competitiveness for the free-form building market, which is expected to contribute greatly to the growth of the construction industry.

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A Basic Study of Production Management of Free-form Concrete Panels (비정형 콘크리트 패널의 생산관리 기초연구)

  • Son, Seung-Hyun;Lim, Jee-Young;Na, Young-Ju;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.33-34
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    • 2018
  • Currently, free-form building has been increased worldwide. However, as a finishing material of free-form building, the production of free-form concrete panels(FCPs) spends lots of cost and efforts since it is difficult to reuse the FCP formwork and lots of workers are needed to make free-form curve. In addition, the technology to produce the FCP economically and easily is insufficient. Therefore, the objective of this study is a basic study regarding production management for developing free-form concrete panels. To achieve the objective, the property of FCP and condition for effective production management and production process are analyzed. The results of this study can utilize to develop the algorithm for FCP production management.

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Analysis of influence factors on panelizing of free-form buildings (비정형 패널 분할 시 영향요인 분석)

  • Lee, Donghoon;Lim, Jeeyoung;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.126-127
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    • 2015
  • New technologies using a CNC machine to reduce the production cost of free-form buildings are being developed. To produce free-form members with such technologies, a vast free form building should be first divided into multiple panels that can be produced. Considering the curved surface of free-form buildings, the shape and size of divided freeform panels vary, which will lead to a great deal of errors. Currently, the engineers and designers complete the panelizing work through trials and errors even in large-scale projects, which results in increased construction duration and cost. Thus, it is necessary to develop a freeform panelizing technology to maximize the economic effects of free-form concrete member production technology. The purpose of the study is to analyze influence factors on panelizing of free-form buildings, which is a preceding research for development of a panelizing technology. The influence factors drawn will provide a core basis for development of panelizing technologies for free-form buildings.

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A Basic Study of Free-form Concrete Panel Production Process using 3D Plastering Technique (3D Plastering 기법에 의한 Free-form Concrete Panel의 생산 프로세스 기초 연구)

  • Lim, Jeeyoung;oh, Jinhyuk;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.71-72
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    • 2022
  • In the case of free-form buildings, it is difficult to reuse the form for panel production because the shape and size of the interior and exterior panels of the building are different. In general, it is a free-form concrete panel (FCP) production technology using the existing plywood formwork, and the form is produced in a different shape each time and is discarded after only one use. The production of these disposable forms requires enormous resources, including materials, labor and time. Hence, it is necessary to develop innovative forms that can be reused for sustainable FCP construction. In this study, a technology has been developed that combines 3D Plastering Technique (3DPT) to produce FCP. By applying this technology to free-form building projects, the time and cost required for FCP production can be reduced. However, specific studies on the production process for this technology have not been done yet. Therefore, the objective of this study is a basic study of free-form concrete panel production process using 3D plastering technique.

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A Basic Study on Data Estimation Model of Production-installation Using Mathematical Algorithm in Free-Form Concrete Panel (비정형 콘크리트 패널의 수학적 알고리즘을 이용한 생산-설치 데이터 생성모델 기초연구)

  • Son, Seung-Hyun;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.166-167
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    • 2016
  • Unlike the past, supported by the development of digital technologies, free-form buildings are frequently designed with creative thoughts of architectural designers. However, there are some difficulties preventing successfully completion of projects, like reduced productivity and increased construction duration and cost upon the process of producing and installing concrete panels for free-form structures. In particular, there are active studies on the CNC machine for production of free-form concrete panels. Yet, it is difficult to effectively and easily come up with information on production and installation of free-form, curve-surfaced panels which are difficult to be mathematically defined. This requires a lot of manpower and time to implement the curved surfaces of free-form buildings as intended by architects. Accordingly, it needs a model that can effectively create production-installation data of free-form concrete panels for successful free-form building projects. Thus, the purpose of the study is to suggest data estimation model of production-installation using mathematical algorithm in free-form concrete panels. The study results will realize effective production and installation of free-form concrete members, allowing improved productivity of projects, reduced cost and shortened construction duration.

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A Base Study on In-situ Production Layout of Free-form Concrete panels by System Dynamic (동적 분석기법을 이용한 비정형 콘크리트 패널의 현장생산 배치 기초연구)

  • Lim, Jeeyoung;Lee, Taick-Oun;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.154-155
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    • 2016
  • Although there is an increase in demand for free-form buildings, there are several problems such as increased cost and duration and decreased constructability arising from difficult member production and installation. To solve these problems, a technology to produce free-form panels using CNC machine was developed. According to the technology, the information on free-form buildings designed is delivered to the CNC machine, a form is shaped using the delivered information and free-form concrete panels are produced using the form. The limited construction site, duration and project cost as well as interferences with other work types should be considered upon in-situ production of free-form concrete panels. Thus, the purpose of this study is to conduct a base study on in-situ production layout of free-form concrete panels by system dynamics. With this study, we will discover the causal relationship of influence factors on in-situ production of free-form concrete panels, and improved productivity is expected through the production layout.

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