• Title/Summary/Keyword: Free Bulge Die

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Prediction of the Formability Enhancement from Electromagnetic Forming due to Interaction between Tool and Blank Sheet (전자기 성형시 금형과 소재의 접촉에 따른 성형성 개선 예측)

  • Lee, Y.H.;Kim, H.K.;Noh, H.G.;An, W.J.;Kim, J.
    • Transactions of Materials Processing
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    • v.24 no.3
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    • pp.199-204
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    • 2015
  • Electromagnetic Forming is a high speed forming technology which uses electromagnetic (Lorentz’s) forces to shape sheet metal parts. In the current study the effect of the tool-sheet interaction during electromagnetic forming on formability enhancement is investigated using FEM. The decrease in void volume fraction by having the sheet contact with die helps to improve formability. The main purpose of the current study was to predict improvement of formed sheets whether the sheet contacts or does not contact the die under experimental conditions and 3-D finite element analysis. The results show that fractures caused by the voids in the forming sheet appear only in some specific cases and the bulge height of the conical shape was shorter than the height with a free bulge. For the same height conditions, however, the formability was improved for the conical-shaped die when there is sheet contact with the die.

Analysis of Free Forging of Cylindrical Billets by Using finite Element Method (유한요소법을 이용한 원통형 강편의 자유단조 해석)

  • 정동원
    • Journal of Ocean Engineering and Technology
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    • v.16 no.6
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    • pp.49-54
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    • 2002
  • The Finite Element Method is applied to the determination of the deformed bulge profile and strain distribution during upset forming of cylindrical billets. From the results of simulation, the bulging along the z-axis becomes more severe with increasing eight reduction, and with increasing friction at the die-material interface. The present method can be used for the simple prediction of the deformed shape and strain distribution in upset forging of cylindrical billets with dissimilar fictional conditions at the die-material interfaces.

Machine Tool Technology; The Present and the Future(17) (공작기계 기술의 현재와 미래(17))

  • 강철희
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.13-27
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    • 1996
  • 소성가공이란 원재료를 소성변형(Plastic deformation)을 통해서 고체의 제품을 만드는 가공법이다. 가공중에 물체의 질량과 체적에는 크게 변화가 없다. 소성 가공중 주응력이 어떻게 작용하느냐에 따라서 소성가공을 여러가지로 분류하고 있다. 즉, Metal Forming은 다음과 같이 분류할 수 있다. 1) Compound Forming에는, Rolling, Free forming, Die forming, Stamping, Pressing 2) Tension compression forming에는, Drawing, Deep-drawing, Rimming, Spinning, Bulge forming 3) Tension forming에는 Lengthening, Widning, Deepening 4) Bending에는 Bending with linear tool motion, Bending with rotary tool motion 5) Thrust forming에는 Swaging, Twisting이 있다.

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