• Title/Summary/Keyword: Fracture structure

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The dynamic fracture toughness of aluminum alloy weld zone by instrumented charpy test (計裝化 샬피 시험법 에 의한 알루미늄 합금 용접부 의 동적파괴 인성)

  • 문경철;강락원;이준희
    • Journal of Welding and Joining
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    • v.3 no.2
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    • pp.42-51
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    • 1985
  • The dynamic fracture toughness, fracture characteristics, impact tension and tensile properties of Al-Mg-Si T5 alloy and Al-Zn-Mg T6 alloy respectively welded with filler metal of Alcan 4043 were investigated. The dynamic fracture toughness values were obtained rapidly and simply for the specimen of small size by using instrumented Chirpy impact testing machine. the testing temperatures of the specimen were a range of room temperature and-196.deg. C. The results obtained in this experiment are summarized as follows. With decreasing the testing temperatures, dynamic tensile stress and fracture load were increased, on the other hand the deflection and impact value showed decreasing tendency in order of base metal>HAZ>weld. Changes of total absorbed energy were more influenced by the crack propagation energy than the crack initiation energy. At the low temperatures, the unstable rapid fracture representing the crack propagation appeared for the specimens of Charpy press side notched in Al-Zn-Mg alloy, but it was difficult to obtain the unstable rapid fracture in Al-Mg-Si alloy. Because of the development of plastic zone at the notch root, it was difficult to obtain thevalid $K_{1d}$ value in Al-Mg-Si alloy. Therefore the fatigue cracked specimens were effective in both Al-Mg-Si and Al-Zn-Mg alloys. With decreasing the impact testing temperatures, specimens underwent a transition from dimple-type transgranular fracture to lamella surface-type intergranular fracture because of the precipitate at the grain boundaries, impurities and crystal structure of the precipitates.s.

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Analysis of Failure Criterion for Combustion Pipe with Notch using Effective Distance (유효거리를 이용한 연소기관 노치부의 파손기준 해석)

  • Kim, Duck-Hoi;Kim, Jae-Hoon;Moon, Soon-Il
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1-6
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    • 2004
  • In this study, the intrinsic static/dynamic fracture toughness of Al 7175=T74 is evaluated from the apparent static/ dynamic toughness of notched specimen, The critical average stress fracture model is suggested to establish the relationship to predict the intrinsic fracture toughness from the apparent fracture toughness of a notched specimen. The critical average stress fracture model is established using the relation between the notch root radius and the effective distance calculated by finite element analysis. Also, effective distance is applied to estimate the failure criterion for the combustion pipe with notch. It is conclude that the true fracture toughness can be estimated from test results of apparent fracture toughness measured by using a notched specimen. Also, the effective In this study, the intrinsic static/dynamic fracture toughness of Al 7175=T74 is evaluated from the apparent static/ dynamic toughness of notched specimen, The critical average stress fracture model is suggested to establish the relationship to predict the intrinsic fracture toughness from the apparent fracture toughness of a notched specimen. The critical average stress fracture model is established using the relation between the notch root radius and the effective distance calculated by finite element analysis. Also, effective distance is applied to estimate the failure criterion for the combustion pipe with notch. It is conclude that the true fracture toughness can be estimated from test results of apparent fracture toughness measured by using a notched specimen. Also, the effective distance can be used to evaluate the failure criterion of structure with notch.

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An Experimental Study on the Fracture Toughness of Seawater-absorbed Thick Carbon/epoxy Composite in the Hydrostatic Pressure Environment (해수흡수된 두께가 두꺼운 카본/에폭시 복합재의 정수압 증가에 따른 파괴인성에 대한 실험적 연구)

  • Ha Sung-Rok;Rhee Kyong-Yop
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.18 no.1
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    • pp.15-20
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    • 2006
  • It is well-known that the corrosive behavior of PMC (polymer matrix composite) structure is much better than the metal structure in the marine environment. The understanding of fracture behavior of PMC in the deep-sea environment is essential to expand its use in the marine industry. For a present study, fracture tests have been performed under low different pressure levels such as 0.1 MPa, 100 MPa, 200 MPa, and 270 MPa using the seawater-absorbed carbon/epoxy composite samples. Fracture toughness was determined from the work factor approach as a function of hydrostatic pressure. It was found that fracture behavior was a linear elastic far all pressure levels. The fracture toughness increased with increasing pressure.

Comparison of fracture strength and color of zirconia copings according to multi-layer zirconia blocks and sintering method (다층 지르코니아 블록 종류와 소결방법에 따른 지르코니아 코핑의 파절강도와 색조 비교)

  • Kang, Jae-Min;Kim, Won-Young;Chung, In-Sung
    • Journal of Technologic Dentistry
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    • v.41 no.3
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    • pp.195-201
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    • 2019
  • Purpose: This study was investigated the effect of multilayer zirconia block type and sintering method on fracture strength, micro structure and color of zirconia copings. Methods: Three kinds of multi-layered zirconia blocks were used to identify the effects of the kinds of multi-layered zirconia blocks and sintering methods on fracture strength and color reproducibility of zirconia copings. 60 Zirconia copings were fabricated and fracture strength, micro structure and color reproducibility were compared and evaluated. Results: In all the blocks, the CS group, which refers to the general sintering method had higher fracture strength of zirconia copings than the MS group that refers to the microwave sintering method(MCS/MMS; 2,107.5N/1,930.4N, DCS/DMS; 917.0N/879.1N, UCS/UMS; 2,256.9/2,050.7N). In relation to CIE $L^*$, $a^*$, $b^*$ values of zirconia copings depending on the kinds of multi-layered zirconia blocks and sintering methods, the MS group using the microwave sintering method had lower brightness and chroma than the CS group using the general sintering method. Conclusion: In all the blocks, the CS group(general sintering) had higher fracture strength of zirconia copings than the MS group(microwave sintering). In relation to CIE $L^*$, $a^*$, $b^*$ values of zirconia copings depending on the kinds of multilayered zirconia blocks and sintering methods, the MS group using the microwave sintering method had lower brightness and chroma than the CS group using the general sintering method.

Fatigue Fracture Assessment of Honeycomb Composite Side-Wall Panel Joint for the KTX Tilting Car Body (틸팅차량용 KTX 차체의 하니컴복합재 측벽판 체결부의 피로파괴평가)

  • Jeong, Dal-Woo;Kim, Jung-Seok;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.55-60
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    • 2010
  • The honeycomb composite joint structure designed for application to a tilting KTX railroad car body is subjected to bending loads of a cantilever type. Honeycomb sandwich composite panel-joint attached in the real tilting car body was fabricated and sectioned as several beam-joint specimens for the bending test. The fracture behaviors of these specimens under static loads were different from those under cyclic loads. Static bending loads caused shear deformation and fracture in the honeycomb core region, while fatigue cyclic bend loading caused delamination along the interface between the composite skin and the honeycomb core, and/or caused a fracture in the welded part jointed with the steel under-frame. These fracture behaviors could occur in other industrial honeycomb composite joints with similar sub-structures, and be used for improving design parameters of a honeycomb composite joint structure.

Shape Optimization of Structures with a Crack (균열이 있는 구조물의 형상 최적화)

  • 한석영;송시엽;백춘호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.298-303
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    • 2001
  • Most of mechanical failures are caused by repeated loadings and therefore they are strongly related to fatigue. To avoid the failures caused by fatigue, determination of an optimal shape of a structure is one of the very important factors in the initial design stage. Shape optimization for a compact tension specimen in opening mode in fracture mechanics, was accomplished by the linear elastic fracture mechanics and the growth-strain method in this study. Also shape optimization for a cantilever beam in mixed mode was carried out by the same techniques. The linear elastic fracture mechanics was used to estimate stress intensity factors and fatigue lives. And the growth-strain method was used to optimize the shape of the initial shape of the specimens. From the results of the shape optimization, it was found that shapes of two types of specimens and a cantilever beam optimized by the growth-strain method prolong their fatigue lives very much. Therefore, it was verified that the growth-strain method is an appropriate technique for shape optimization of a structure having a crack.

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Mechanical Properties of Cement Mortar: Development of Structure-Property Relationships

  • Ghebrab, Tewodros Tekeste;Soroushian, Parviz
    • International Journal of Concrete Structures and Materials
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    • v.5 no.1
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    • pp.3-10
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    • 2011
  • Theoretical models for prediction of the mechanical properties of cement mortar are developed based on the morphology and interactions of cement hydration products, capillary pores and microcracks. The models account for intermolecular interactions involving the nano-scale calcium silicate hydrate (C-S-H) constituents of hydration products, and consider the effects of capillary pores as well as the microcracks within the hydrated cement paste and at the interfacial transition zone (ITZ). Cement mortar was modeled as a three-phase material composed of hydrated cement paste, fine aggregates and ITZ. The Hashin's bound model was used to predict the elastic modulus of mortar as a three-phase composite. Theoretical evaluation of fracture toughness indicated that the frictional pullout of fine aggregates makes major contribution to the fracture energy of cement mortar. Linear fracture mechanics principles were used to model the tensile strength of mortar. The predictions of theoretical models compared reasonably with empirical values.

On the Fracture of Polar Class Vessel Structures Subjected to Lateral Impact Loads (횡충격하중을 받는 빙해선박 구조물의 파단에 관한 연구)

  • Min, Dug-Ki;Cho, Sang-Rai
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.4
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    • pp.281-286
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    • 2012
  • Single frame structures with notches were fractured by applying drop impact loadings at room temperature and low temperature. Johnson-Cook shear failure model has been employed to simulate the fractured single frame structures. Through several numerical analyses, material constants for Johnson-Cook shear failure model have been found producing the cracks resulted from experiments. Fracture strain-stress triaxiality curves at both room temperature and low temperature are presented based on the extracted material constants. It is expected that the fracture strain-stress triaxiality curves can offer objective fracture criteria for the assessment of structural fractures of polar class vessel structures fabricated from DH36 steels. The fracture experiments of single frame structures revealed that the structure on low temperature condition fractures at much lower strain than that on room temperature condition despite the same stress states at both temperatures. In conclusion, the material properties on low temperature condition are essential to estimate the fracture characteristics of steel structures operated in the Northern Sea Route.

Static and Fatigue Fracture Assessment of Hybrid Composite Joint for the Tilting Car Body (틸팅차량용 차체의 Hybrid 복합재 접합체결부의 정적 및 피로 파괴 평가)

  • Jung, Dal-Woo;Kim, Jung-Seok;Seo, Sueng-Il;Jo, Se-Hyun;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.2 s.257
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    • pp.166-173
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    • 2007
  • Fatigue fracture behavior of a hybrid bolted joint was evaluated in comparison to the case of static fracture. Two kinds of specimens were fabricated for the mechanical tests; a hybrid bolted joint specimen for the shear test and a hybrid joint part specimen applied in the real tilting car body for the bending test. Characteristic fracture behaviors of those specimens under cyclic toads were obviously different from the case under static loads. For the hybrid bolted joint specimen, static shear loading caused the fracture of the bolt body itself in a pure shear mode, whereas cyclic shear loading brought about the fracture at the site of local tensile stress concentration. For the hybrid joint part specimen, static bend loading caused the shear deformation and fracture in the honeycomb core region, while cyclic bend loading did the delamination along the interface between composite skin and honeycomb core layers as well as the fracture of welded joint part. Experimental results obtained by static and fatigue tests were reflected in modifications of design parameters of the hybrid joint structure in the real tilting car body.

Fracture Characteristics of Carbonized Silicon Grinding Wheels (탄화규소 연삭숫돌의 파괴특성)

  • Oh, Dong-Seuk;Lee, Byong-Gon
    • Journal of the Korean Society of Safety
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    • v.17 no.4
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    • pp.45-51
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    • 2002
  • In this study, the fracture characteristics of carbonized silicon grinding wheels were examined with tensile, compression, impact and bending test. The experiment was performed for the various grinding wheels with grain size #46, #80, and grade H, L, P, and one vitrified bond and one structure No.7. Also the centrifugal fracture rpm of carbonized silicon grinding wheels were measured and compared with the calculated values for the various wheel diameters and thicknesses. The results showed that the fracture tensile strength was $1.5~2.0Kg_f/mm^2$, and it was increased by decreasing grain size and increasing grade. The fracture compression loads were $1,600~3,000Kg_f$, and the inner stress was higher than outer's. And the absorption energy of impact test was 3.3~4.7 J, and it was increased by decreasing grain size but it was not effected by grade. The fracture bending stress was $0.1~0.2Kg_f/mm^2$, and it was increased by decreasing grain size and increasing grade. The centrifugal fracture rpm of carbonized silicon grinding wheel was about 8,500~12,000 and agreed well with the calculated value, and it was increased by decreasing diameter. However, it was almost constant for the reduction of wheel thickness.