• Title/Summary/Keyword: Fracture reduction

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Thermomechanical Properties of $\beta$-Sialon Synthesized from Kaolin (카올린으로부터 합성한 $\beta$-Sialon의 열적.기계적 성질)

  • Lee, Hong-Lim;Lim, Hun-Jin;Kim, Shin;Lee, Hyung-Bock
    • Journal of the Korean Ceramic Society
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    • v.24 no.4
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    • pp.349-356
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    • 1987
  • ${\beta}$-Sialon powder was synthesized by the simultaneous reduction and nitridation of Hadong kaolin at 1350$^{\circ}C$ in N2-H2 atmosphere, using graphite as a reducing agent. The synthesized ${\beta}$-Sialon powder was pressurelessly sintered over 1450-1850$^{\circ}C$ in nitrogen atmosphere. The average particle size of ${\beta}$-Sialon powder was about 4.5$\mu\textrm{m}$. The relative density, M.O.R., fracture toughness and micro-hardness of ${\beta}$-Sialon ceramics sintered at 1800$^{\circ}C$ for 1 hour were 92%, 36 kpsi, 2.8MN/㎥/2 and 13.3 GN/㎡, respectively. The critical temperature difference (ΔT) in water quench thermal shock behavior showed about 375$^{\circ}C$ for the synthesized ${\beta}$-Sialon ceramics.

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Optimum Manufacturing Processes of Micro-drill (마이크로 드릴의 최적 생산설계)

  • Kim, Gunhoi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.109-116
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    • 2002
  • Resently, reduction of industrial products in size and weight has increased by the application of micro-drill for gadgets of high precision and gave rise to a great interest in a micro-drilling. Due to the lack of tool stiffness and the chip packing, micro-drilling requires not only the robust tool structure which has not affected by the vibration, but also the effective drilling methods designed to prevent tool fracture from cutting troubles. Firstly, this paper presents a new manufacturing process of micro-drill for improving the product rate and an optimum shape of micro-drill for lengthening the tool life, and secondly suggests between tool life and drilling torque acquired in the inprocess monitoring system.

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Optimum Shape Design of Cemented Carbide Micro-drill in Consideration of Productivity (생산성을 중시한 초경합금 소재 마이크로 드릴의 최적 형상설계)

  • 김건회
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.133-140
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    • 2004
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

Study on the Failure Criterion for Finite Element Analysis of Precise Shearing (정밀전단시의 유한요소 해석을 위한 파단기준 연구)

  • 강대철
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.80-86
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    • 2000
  • The Tailor Welded Blanks(TWB) are using various materials (different thickness, strength and different materials) can be welded together prior to the forming process. Therefore, TWB applications have become little by little important in automobile industries, because it has more light weight and process reduction. A burnish area is very important for TWB using laser welding. In this paper, evaluated failure criterion, effect of clearance and distance of between pad and punch by computer simulation. We used element separation method for fracture. And applied a plastic strain to failure criterion. According to the analysis results, we obtain failure criterion, when plastic strain is 2.0. The burnish area and clearance were inverse proportional.

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Estimation of Die Service Life for Die Cooling Method in Hot Forging (금형냉각방법에 따른 열간단조 금형의 수명 평가)

  • 김병민;김동환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.23-26
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    • 2003
  • This paper explains the die cooling method for improving tool life in the hot forging process. In continuous forming operation such as hot forging process, performed at high speeds, temperature increases of several hundred degrees may be involved. Die hardness was reduced due to thermal softening. Factor of die fracture are wear and plastic deformation of die due to hardness reduction by high temperature. Because die service life was reduced due to this phenomenon during hot forging, quantified data for optimal die cooling method is required. The new developed techniques for predicting tool life applied to estimate the production quantity for a spindle component and these techniques can be applied to improve the tool life in hot forging process

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Effect of autonomic microcapsules on mechanical properties of structural materials (자가치료용 마이크로캡슐이 구조재의 기계적 특성에 미치는 영향)

  • 소진호;윤성호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.508-511
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    • 2004
  • This study focused on the effect of autonomic microcapsules on the mechanical properties of structural material. Several types of microcapsules with healing agents were manufactured by varying agitation speed of high speed stirrer. The size distribution of microcapsules was measured by a particle size analzer. The epoxy specimens embedded with microcapsules were manufactured and the degree of cure of such epoxy specimen was measured by a differential scanning calorimetry. The tensile modulus and tensile strength in epoxy specimens embedded with microcapsules were evaluated in order to investigate the effects of microcapsules on mechanical properties of structural materials. The configuration of microcapsules and morphology of fracture surfaces for the epoxy specimen were examined by an optical microcope and a scanning electron microscope. According to the results, tensile strength of the epoxy specimen embedded with microcapsules was indicated a little reduction, but tensile modulus was not much affected on microcapsules.

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A Study on the Machining Characteristics by the Internal Quality of Heat Resisting Steel (내열강의 내부품질에 따른 절삭가공 특성에 관한 연구)

  • 채왕석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.24-29
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    • 2000
  • This paper is experimental study of machining characteristics about martensitic heat resisting steel STR11. Machining characteristics are different according to internal quality(chemical compositions, microscopic structure and nonmetallic inclusion) mechanical properties(tensile strength value impact value and hardness) and dynamic cutting force. Following are the results : 1. In analyzing internal quality test materials have typical martensite structure and a minute needle-shaped structure. 2. Tensile strength and reduction of area and hardness are larger. But values of elongation and impact values are smaller. Fracture surface of tensile specimen is ductile. 3, Cutting force is decreasing with cutting speed increasing 4. Cutting force is increasing with feed speed increasing.

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A study on the fatigue characteristics and Fractography of AL6061-T6 alloy by optimal peening condition (최적 피닝조건을 적용한 A6061-T6합금의 피로특성 및 Fractography에 관한 연구)

  • Lee, Dong-Sun;Cheong, Seong-Kyun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.268-273
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    • 2007
  • As the industrial society develops rapidly, the weight reduction and high strength are gradually demanded. In case of the welded joint for the rolling stock which receives the repeated load, the fracture can be easily occurred. However, the durability and fatigue characteristics can be improved if the shot peening technique is applied. The optimal peening process should be applied to the metal surface because the over peening can lower the durability of parts. Thus, the fatigue characteristics and Fractography of welded A6061-T6 alloy for a rolling stock were studied in the paper. The optimal peening condition and Fractography were examined. The experimental result show that over peening can lower fatigue life caused by micro crack, fold and incrustation. The fatigue life of welded A6061-T6 was tremendously improved.

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Unilateral Lumbosacral Facet Interlocking without Facet Fracture

  • Ha, Sang-Woo;Ju, Chang-Il;Kim, Seok-Won;Um, Chang-Su
    • Journal of Korean Neurosurgical Society
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    • v.45 no.3
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    • pp.182-184
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    • 2009
  • Acute traumatic spondylolisthesis at L5-S1 level is a rare condition, almost exclusively the result of major trauma, frequently associated with transverse process fractures and severe neurologic deficits. Recently, open reduction and internal fixation with posterior stabilization has been the method of treatment most frequently reported. We report a rare case of traumatic L5-S1 spondylolisthesis with a unilateral facet locking with a review of literatures.

A Case of Traumatic Thoracic Outlet Syndrome

  • Lee, Tae Yeon;Cho, Hyun Min;Kim, Young Jin;Ryu, Han Young
    • Journal of Chest Surgery
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    • v.45 no.6
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    • pp.412-414
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    • 2012
  • Thoracic outlet syndrome (TOS) due to thoracic trauma is a rare disorder. Surgical treatment of TOS is especially rare. We report here a case of traumatic TOS caused by right 1st rib and clavicular fracture after a traffic accident. The patient underwent first rib resection and open reduction with fixation of the clavicle through axillary and supraclavicular incisions.