• Title/Summary/Keyword: Formwork

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A Study on Life-Cycle Environmental Impact of Synthetic Resin Formwork (합성수지 거푸집의 전과정 환경영향평가에 관한 연구)

  • Nam, Kyung-Yong;Yang, Keun-Hyeok;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.3
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    • pp.245-252
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    • 2020
  • Synthetic resin formwork is made of lightweight high-density polyethylene(HDPE). This study used a process flow chart that satisfies the system boundary (such as Cradle-to- Product shipmen ) required by ISO FDIS 13352 to evaluate the entire process of synthetic resin foam using. The entire life cycle inventory (LCI) database calculated from input energy sources, materials used, transportation methods, and manufacturing processes at the system boundary was analyzed. Based on the environmental impact assessment index methodology of the Ministry of Environment from the LCI data analysis of synthetic resin formwork, the environmental impact assessment was carried out through classification, normalization, characterization, and weighting process. The experimental results are as follows the amount of CO2 (carbon) emission considering the number of conversions was about 32% lower than that of the Euroform. This shows that the use of synthetic resin formwork reduces material production by half compared to Euroform and reduces CO2 (carbon) emissions.

Experimental Study of Concrete Beam with FRP Plank as Formwork and Reinforcement (FRP 판을 거푸집 및 보강재로 활용한 콘크리트 보의 실험적 연구)

  • Yoo, Seung-Woon;Bae, Han-Ug;Oliva, Michael;Bank, Lawrence
    • Journal of the Korea Concrete Institute
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    • v.19 no.1
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    • pp.67-74
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    • 2007
  • We perform an experimental study of concrete beam with pultruded fiber reinforced polymer(FRP) plank using as a permanent formwork and the tensile reinforcement. A satisfactory bond at the interface between the smooth surface of the pultruded plank and the concrete must be developed for the FRP plank and the concrete to act as a composite structural member. Two kinds of aggregate were bonded to the FRP plank using a commercially available epoxy. No additional flexural or shear reinforcement was provided in the beams. For comparison we test two types of control specimen. One control did not have any aggregate bonded to the FRP plank and the other control had infernal steel reinforcing bars instead of the FRP plank. The beams were loaded by central patch load to their ultimate capacity. The experimental results were compared to current ACI 318 (2005) and ACI 440 (2006) code predictions. This study demonstrates that the FRP plank has the potential to serve as formwork and reinforcing for concrete structures.

Selecting optimized concrete structure by Analytic Hierarchy Process (AHP)

  • Ebrahimi, Morteza;Hedayat, Amir Ahmad;Fakhrabadi, Hamed
    • Computers and Concrete
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    • v.22 no.3
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    • pp.327-336
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    • 2018
  • Increase in population and its daily increasing in our today society results in an increase in housing demand while traditional methods are not applicable. The project preparation and realization processes, based on theoretical and empirical studies, a creation of goods, services, and technologies, are the most important human activities. Selection of effective technological systems in construction is a complex multi-criteria decision-making task. Many decision-makers refuse innovations once faced with similar difficulties. Therefore, using modern materials and methods in this industry is necessary. Modern methods increase quality and construction speed in addition to decrease energy consumption and costs. One of the problems in the way of any project is selecting construction system compatible with the project needs and characteristics. In the present research, different concrete structures such as common reinforced concrete (RC) structure, prefabricated, Insulating Concrete Formwork (ICF), 3D Panel and Tunnel Concrete Formwork (TCF) for buildings with limited floors in Iran are studied and compared from the viewpoint of different criteria like cost, time, applicability and technical characteristics with industrialization approach. Therefore, some questionnaires filled out by construction industry experts in order to compare criteria and sub-criteria in addition to evaluation of optimized structural systems. Then, results of the questionnaires ranked by Analytic Hierarchy Process (AHP) and the most effective alternative selected. The AHP results show that 3D Panel system 36.5%, ICF 21.7%, TCF 19.03%, prefabricated system 13.3% and common RC system 9.3% are the most and the least efficient systems respectively.

Properties of Permeable Formwork using Permeable Liner (투수시트를 활용한 투수거푸집의 특성)

  • Lee, Jong Suk
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.6A
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    • pp.419-426
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    • 2012
  • Fresh concrete has 10~20% extra water in it. As those water remain entrapped air in the concrete, life span of structures is reduced. For that reason, if extra water is eliminated, it will be useful to improve the durability of the structures. Though there were many reports about permeable formwork, the study on the properties of permeable liner itself has been insufficient. In addition, making holes on the form causes lowering of workability. Therefore, this study reviewed the properties of woven and non-woven permeable liner and formwork which has no holes on the form. For the woven and non-woven permeable liner, they showed great application with W/C decrease, lowering roughness, increased compressive strength of surface area and slight loss of cement paste, when the were applied to concrete. In addition, they showed different performance according to the density of woven liner or thickness of non-woven liner. Furthermore, when using the draining non-woven permeable liner which has drainage path inside, concrete surface showed required performance with high workability, without drilling the holes on the form.

USN-based Real-Time Monitoring System for a Temporary Structure of Concrete Formwork (콘크리트 거푸집 가설구조물 공사 안전관리를 위한 USN 기반의 실시간 모니터링 시스템)

  • Moon, Sung-Woo;Yang, Byong Soo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.2D
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    • pp.159-166
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    • 2012
  • During concrete placement, the formwork structure supports the weight of concrete mass. The complexity of the operation can cause concentrated workloads, which in turn brings about a collapse of the temporary structure. As a countermeasure, the operation needs to be constantly monitored to maintain safety and prevent accidents. This paper presents a USN (Ubiquitous Sensor Network)-based safety monitoring system for formwork construction. The system takes advantage of ubiquitous technology in monitoring the behavior of the formwork structure such as deflection, load weight, and tilting. The collected data are sent to the host computer wirelessly for real time monitoring. The data can be then compared with the allowed limits on guidelines. The comparison can indicate whether the concrete placement operation is executed in a safe condition.

Architectural Product and Formwork Manufacture using 3D Printing - Applicability Verification Through Manufacturing Factor Prediction and Experimentation - (3D 프린팅을 통한 거푸집 제조 및 건축 상품 구현 - 제조인자예측과 실험을 통한 적용가능성 검증 -)

  • Park, Jinsu;Kim, kyung taek
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.1
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    • pp.113-117
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    • 2022
  • Additive manufacturing (AM, also known as 3D printing) technology is digitalized technology, making it easy to predict and manage quality and also, have design freedom ability. With these advantages, AM technology is applied to various industries. In particular, a method of manufacturing buildings and infrastructure with AM technology is being proposed to the construction industry. However, the application of AM technology is restricted due to problems such as insufficient history and quality of technology, lack of construction management methods, and certification of manufacturing products. Therefore, the manufacture of architectural products is implemented with indirect AM technology. In particular, it manufactures formwork using AM and injecting building materials to implement the architectural product. In this study, hybrid type material extrusion AM is used to manufacture large-sized formwork and implement building products. Moreover, we identify factors that can predict productivity and economic feasibility in the additive manufacturing process. As a result, design optimization results are proposed to reduce the production cost and time of architecture buildings.

Evaluation of Bending Creep Performance of Laminated Veneer Lumber (LVL) Formwork for the Design of Timber Concrete Composite (TCC) Structures

  • Hyun Bae KIM;Takuyuki YOSHIOKA;Kazuhiko FUJITA;Jun ITO;Haruka NOHARA;Keiji NOHARA;Toshiki NARITA;Wonwoo LEE;Arata HOSOKAWA;Tetsuiji TANAKA
    • Journal of the Korean Wood Science and Technology
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    • v.52 no.4
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    • pp.375-382
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    • 2024
  • The study focuses on evaluating the bending creep performance of laminated veneer lumber (LVL) formwork in timber concrete composite (TCC) structures. Timber-framed construction is highlighted for its environmental benefits and seismic resistance, but limitations such as poor tensile strength and brittle failure in bending hinder its use in high-rise buildings. Wood-concrete hybrid structures, particularly those using reinforced concrete slabs with TCC floors, emerge as a potential solution. The research aims to understand the time-dependent behavior of TCC components, considering factors like wood and concrete shrinkage and connection creep. The experiment was conducted in western Japan on the TCC floor designed for use in the Kama-city Inatsuki-higashi compulsory education school. The LVL formwork, measuring 9,000 mm by 900 mm, and concrete is loaded onto it for testing. The creep test periods are examined using concrete loading. It employs a comprehensive creep analysis, adhering to Japanese standards, involving deflection measurements and regression analysis to estimate the creep coefficient. Results indicate substantial deformation after shoring removal, suggesting potential reinforcement needs. The study recommends extending test periods for improved accuracy and recognizing regional climate impacts. Overall, the research provides valuable insights into the potential of LVL formwork in TCC structures, emphasizing safety considerations and paving the way for further experimentation under varied conditions to validate structural integrity.

A Research on a Comparison between the Strength and Weakness of Each Formwork Methods in the Core Wall Construction (대형 시스템 거푸집 공법별 장단점 비교에 관한 연구)

  • Shin, Han-Woo;Kim, Gwang-Hee;Kim, Jae-Yeob;Cho, Hyung-Keun
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.4
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    • pp.153-159
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    • 2007
  • Recently, as a result of the economic growth, the concentration of population towards the cities and the rise in land prices, the demand for high rise buildings has increased significantly, the trend to build high rise buildings such as the mixed-use development buildings by the domestic construction companies continues. It's very important what kind of form work system is applied on the Core Wall of the high rise buildings to determine the economic efficiency for the whole project. That's because the appropriate selection of the Formwork system enables the construction cost lower, makes the good quality of the finished concrete, reduces the construction period, assurance of safety, and further more, it enables to achieve the successful performance of the projects. Therefore, this research, after comparing the strength and the weakness between the construction methods, focus the point to provide a builder the basic data to choose the right Formwork method.

Basic study of reuse planning automation algorithms on system forms that are used on girders and beams (보용 시스템 거푸집의 전용계획 자동화 알고리즘 기초연구)

  • Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.7-8
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    • 2015
  • Formwork accounts for 10% of the total construction cost and 30~40% of the framework cost, which is a fairly large part. Various system forms were developed for improved economic feasibility and constructability of formwork and for reduced construction duration. In general, the price of system forms per unit area is higher than that of the conventional method, yet the total construction cost can be reduced through higher reusability and constructability. However, if the reusability of forms is excessively increased to cut down the material cost, it may increase the construction duration, which will result in cost increase. On the other hand, if the reusability is decreased for reduction of construction duration, it may lead to cost increase caused by excessive input of materials. To solve such a problem, an algorithm for simplified reuse planning that meets the requirements of construction duration, cost, quality and safety is required. In this regard, the study intends to perform a fundamental research for development of reuse planning automation algorithms on system forms that are used on girders and beams.

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Finite Element Analysis for Bending Behavior of Composite Beam with Perfobond FRP Used as a Permanent Formwork (퍼포본드 FRP를 영구거푸집으로 활용한 합성보의 휨거동에 관한 유한요소해석 연구)

  • Kook, Moo-Sung;Yoo, Seung-Woon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.7
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    • pp.3280-3286
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    • 2011
  • In recent years, many efforts have steadily been allocated to develop a new deck system in terms of its materials and structures in order to make up for the shortcomings of reinforced concrete deck. This study implemented and analyzed the verification for concrete composite beam with perfobond FRP as a permanent formwork and the tensile reinforcement, using non-linear finite element analysis program. Approximately 8-15% difference of ultimate failure load between numerical and experimental results were found and showed a similar figure of strain distribution in failure state.