• Title/Summary/Keyword: Forming effects

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Prediction of Shape Accuracy in Elastomer-Forming of a Cylindrical Tube by a Response Surface Method (반응표면법을 이용한 실린더 튜브 고탄성체 성형의 형상 정확도 예측)

  • Kim, K.T.;Lee, G.A.;Choi, S.;Lee, H.W.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.17 no.3
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    • pp.218-224
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    • 2008
  • A recent trend in automotive parts has been an integration of sub-assemblies with unified shapes. Tube structures also have been integrated to one body structure by using a near net shape forming instead of adopting welding. A cylindrical elastomer-forming process can be utilized to form a steel tube compressed in a radial direction. This process has some advantages compared to a hydro-forming or a swaging process in the viewpoint of a lower investment and a higher productivity. In order to predict a feasible specification of products within a work capability of the elastomer-forming equipment developed previously, effects of geometrical parameters of a tube on its shape accuracy are examined. Two characteristic parameters to account for the shape accuracy are chosen. One is the curvature radius at the corner part and the other is the straight ratio of the formed region. Careful examination of two parameters has led that the shape accuracy can be easily predicted by the regression equation obtained from the response surface method.

Effects of Low Fat Diet and Saturated Fat Supplementation on the Immune Status of BALB/c Mouse (저지방식이와 포화지방 첨가 식이가 BALB/c 마우스의 면역기능에 미치는 영향)

  • 박진순
    • Journal of Nutrition and Health
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    • v.26 no.5
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    • pp.578-585
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    • 1993
  • This study was performed to investigate effects of low fat diet and saturated fat supplementation on the function of the immune system. Forty male BALB/c mice average-weighing 15g were divided into two dietary groups: 0.7% safflower oil group and 4.3% beef tallow & 0.7% safflower oil group. Results are as follows; 1) Food intake, body weight, organ weight, agglutination test, differential white cell count and histological examination of spleen were not different in two dietary groups during the experimental period. 2) Delayed-type hypersensitive test of the mice fed 4.3% beef tallow & 0.7% safflower oil was significantly higher than that of the mice fed 0.7% safflower oil ($\alpha$=0.05). 3) Plaque forming cell was significantly reduced at 10th week compared to 7th week in both groups($\alpha$=0.05). Although there was no significant difference between two groups. 0.7% safflower oil groups showed slightly higher plaque forming cell than 4.3% beef tallow & 0.7% safflower oil group.

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A Study on Effect of Forming Parameters in Semi-Solid Forging by Rigid-Thermoviscoplastic Finite Element Method (강-열점소성 유한요소법을 이용한 반용융단조시 성형인자들의 영향에 관한 연구)

  • 윤종훈;김낙수;임용택;이준두
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.179-184
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    • 1998
  • Semi-solid forging can be applied in industry only with enough knowledge of the effects of the forming parameters related with the process and their exact control which can be obtained by empirical or numerical methods. In the current study, the effects of process variables on semi-solid forging are discussed based on mainly numerical results. Die preheating temperature, initial solid fraction of the workpiece, and die velocity were selected as process variables, and numerical analyses using a rigid-thermoviscoplastic finite element approach that considered the release of latent heat due to phase change were carried out. In the analyses, a proposed flow stress material characterization and a solid fraction updating algorithm were employed. The obtained results from numerical analysis are discussed and are compared with some experimental observations.

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Finite Element Analysis and Experimental Investigation of Non-isothermal Foming Processes for Aluminum-Alloy Sheet Metals(Part 1. Experiment) (알루미늄 합금박판 비등온 성형공정의 유한요소해석 및 실험적 연구 (제1부. 실험))

  • 류호연;김영은;김종호;구본영;금영탁
    • Transactions of Materials Processing
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    • v.8 no.2
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    • pp.152-159
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    • 1999
  • This study is to investigate the effects of warm deep drawing with aluminum sheets of A1050-H16 and A5020-H32 for improving deep drawability. Experiments for producing circular cups and square cups were carried out for various working conditions, such as forming temperature and blank shapes. The limit drawing ratio(LDR) of 2.63 in warm deep drawing of circular cups in case of A5020-H32 sheet, whereas LDR of 2.25 in case of A1050-H16, could be obtained and the former was 1.4 times higher than the value at room temperature. The maximum relative drawing depth for square cups of A5020-H32 material was also about 1.92 times deeper than the depth drawn at room temperature. The effects of blank shape and forming temperature on drawability as well as thickness distribution of drawn cups were examined and discussed.

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Effect of High Frequency Oscillation on Compression Tests of Aluminum Cylindrical Specimens (알루미늄 실린더 압축실험에서의 고주파 진동의 영향)

  • Kim, S.W.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.25 no.6
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    • pp.373-378
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    • 2016
  • Recent researches have reported that the superposition of ultrasonic vibrations in metal forming provides beneficial effects such as the reduction of forming load, flow stress and interfacial friction which improves the surface quality of end products. This paper presents experimental investigations on the effects of ultrasonic vibrations in upsetting tests of aluminum. The ultrasonic exciting system consists of piezoelectric transducer and resonator was designed and constructed to superimpose high frequency oscillation on the forming tools. Ultrasonic vibration-assisted upsetting tests were performed for three vibration modes five amplitudes, and the results were compared with those of conventional upsetting tests. The results showed that the superimposition of ultrasonic vibration reduces the upsetting load, and the load reduction is only dependent on the amplitude of the applied vibration regardless of deformation histories and vibration modes.

Effects of Agricultural Product Brand Image on the Brand Trust and Loyalty : a Case of 'Sky Green' (농산물 브랜드이미지가 브랜드신뢰 및 충성도에 미치는 영향 : 천안 '하늘그린'을 중심으로)

  • Kang, Seong-Pil;Yang, Sung-Bum;Kim, Ho
    • Korean Journal of Organic Agriculture
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    • v.22 no.4
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    • pp.629-643
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    • 2014
  • This study analyzed how the brand image elements influenced upon forming the brand trust and the brand loyalty of the 'Sky Green' the joint agricultural product brand Cheonan, Chungnam. The brand image was classified into functional image, symbolical image and origin - associated image. And what element of the brand image element influences upon forming the brand image loyalty by the consumers who are using 'Sky Green'. In the analysis results, the functional image, symbolical image and the image associated with the origin have influenced on forming the brand trust and the brand loyalty. All variables composing the brand image have positive influences on both brand trust and brand loyalty. It means that brand image influences on brand loyalty directly but the greater influence can be exerted through the effects of the parameter of brand trust.

Prediction evaluation of problems happened of Sheet Metal Forming Process Using Shell Element (쉘 요소를 이용한 박판성형공정의 불량 예측 평가)

  • Ko Hyung-Hoon;Lee Chan-Ho;Kang Dong-Kyu;Sul Nam-Ki;Lee Kwang-Sik;Jong Dong-Won
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.481-484
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    • 2005
  • The AutoForm previously used the membrane element and it accomplished sheet metal forming analysis. The membrane analysis has been widely applied to various sheet metal forming processes because of its time effectiveness. However, it's well known that the membrane analysis can not provide correct information for the processes which have considerable bending effects. In this research it tried to compare the analysis results which use the shell element which is applied newly in the AutoForm commercial software with actual experimental results. The shell element is compromise element between continuum element and membrane element. The Finite element method by using shell element is the most efficient numerical method. From this research, it is known that FEA by using shell element can predict accurately the problems happened in actual experimental auto-body panel.

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Effect of Cold Forming Method on Drawability in Trunk Floor Panel (냉각성형공법이 트렁크 플로어 드로잉성에 미치는 영향)

  • Choi C. S.;Choi Y. C.;Park J. H.;Oh Y. K.;Lee J. W.;Lee H. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.113-119
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    • 2000
  • This study is to investigate the effects of cold forming method with steel sheet of SCP3C to improve continuous productivity. Experiments were carried out in various working conditions, such as the number of stamping and the punch temperature. The effects of the punch temperature and the number of stamping on drawability of steel sheet of SCP3C as well as clearance and draw-in in tile number of stamping were examined and discussed. The cooled the punch and the die and the blankholder heated by stamping were achieved at continuous productivity and quality improvement. The optimum forming condition for drawing trunk floor panel of SCP3C is shown as the punch is cooled by coolant of $-5^{\circ}C$ and at the same time both the die and the blankholder are heated by stamping and frictional heat,

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Effects of Controlled Cooling on Microstructures and Mechanical Properties of a Steel for Cold Forming (냉간성형용 강의 미세조직과 기계적성질에 미치는 제어냉각의 영향)

  • Kim N. G.;Park S. D.;Kim B. O.;Choi H. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.391-394
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    • 2004
  • The main purpose of the present study has been placed on investigating the effects of controlled cooling on the microstructures and mechanical properties of 0.2C-0.2Si-0.8Mn-B steel for cold forming. The steel was processed in steel making factory(EAF, VD) and casted to $\Box160$ billet then reheated in walking beam furnace and rolled to coil, rolling stock was acceleratly cooled before coiling. Microstructual observation, tensile test and charpy impact tests were conducted. The mechanical properties and microsture of the steel were changed by cooling condition. The grain size of rolled product decreased with increasing cooling rate, resulting in increase of impact toughness and tensile strength, elongation and reduction of area . From the result of this study, it is conformed that mechanical properties and microstructure of 0.2C-0.2Si-0.8Mn-B steel for cold forming were enhanced by accelerated cooling.

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The effects of the grinding depth of the inner bead on the steel tube hydroformability (강관의 내면비드 제거 깊이가 하이드로포밍 성형성에 미치는 영향도 분석)

  • Kim B. J.;Park K. S.;Kim D. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.239-242
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    • 2005
  • In the roll forming, a flat strip is progressively deformed by feeding it through a series of rotating rolls. There are various layouts for the tube toll-forming stages. The process sequences are as follows: leveling, roll-forming, welding, bead removing, seam annealing, cooling, sizing and cutting. Electric resistance welded(ERW) tubes have been widely used for the machinery parts, especially for hydroformed automotive parts. However conventional ERW tubes do not have a high formability because of hardening of welded portion by rapid cooling. Moreover the decrease in thickness of the welded portion during the grinding of the inner and outer bead may reduce the formability of the tube. In case of applying the tubular parts without grinding the bead, the flow of the fluid can be prevented due to the turbulent flow induced by the inner bead. In attempt to determine the optimal bead grinding amount in the roll forming process, in the present paper, the effects of the removal depth and width of the inner beads on the hydroformability are analyzed by the finite element simulation.

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