• Title/Summary/Keyword: Forming effects

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A parametric Study in Incremental Forming of Magnesium Alloy Sheet (인크리멘탈 성형을 이용한 마그네슘 합금 판재의 성형변수에 관한 연구)

  • Park, J.G.;You, B.S.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.17 no.6
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    • pp.412-419
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    • 2008
  • Using lightweight materials in vehicle manufacturing in order to reduce energy consumption is one of the most effective approach to decrease pollutant emissions. As a lightweight material, magnesium is increasingly employed in automotive parts. However, because of its hexagonal closed-packed(HCP) crystal structure, in which only the basal plane can move, the magnesium alloy sheets show low ductility and formability at room temperature. Thus the press forming of magnesium alloy sheets has been performed at elevated temperature within range of $200^{\circ}C{\sim}250^{\circ}C$. Here we try the possibility of sheet metal forming at room temperature by adopting incremental forming technique with rotating tool, which is so called as rotational-incremental sheet forming(RISF). In this rotational-incremental sheet forming the spindle tool rotates on the surface of the sheet metal and moves incrementally with small pitch to fit the sheet metal on the desired shape. There are various variables defining the formability of sheet metals in the incremental forming such as speed of spindle, pitch size, lubricants, etc. In this study, we clarified the effects of spindle speed and pitch size upon formability of magnesium alloy sheets at room temperature. In case of 0.2, 0.3 and 0.4mm of pitch size with hemispherical rotating tool of 6.0mm radius, the maximum temperature at contact area between rotating tool and sheet metal were $119.2^{\circ}C,\;130.8^{\circ}C,\;and\;177.3^{\circ}C$. Also in case of 300, 500, and 700rpm of spindle speed, the maximum temperature at the contact area were $109.7^{\circ}C,\;130.8^{\circ}C\;and\;189.8^{\circ}C$.

Effects of Blank Holding Force on Friction Behavior in Sheet Metal Forming (박판성형 마찰거동에 미치는 블랭크 홀딩력의 영향)

  • Shim, J.W.;Keum, Y.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.394-396
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    • 2007
  • In this study, in order to see effect of the blank holding force on the friction behavior in the sheet metal forming, a sheet metal friction tester is designed and manufactured, which can measure friction forces in various forming conditions, such are lubrication, die roughness, drawing speed, radius of die corner, blank holding force, etc., and performed the friction test in which friction coefficients in various blank holding forces and pulling speeds are calculated using Coulomb's friction law. The friction test reveals that friction coefficient decreases maximum 30% as the blank holding force and the drawing speed are increased to 2.5kN and 1500mm/min, respectively.

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Optimization of Stretch Flange Forming of Laser Welded Tailored Blank (레이저 용접 테일러드 블랭크 신장 플랜지의 성형 최적화)

  • 인정제;안덕찬
    • Transactions of Materials Processing
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    • v.10 no.4
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    • pp.283-293
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    • 2001
  • Laser welded tailored blanks(TB) are increasingly used in automotive parts. Among these, TB side panel has forming difficulties in stretch flanging areas such as front and center pillar lower region. To avoid splits in the stretch flanging areas, Proper design of blank shape and drawbeads are essential In this study, the forming simulaton is carried out to investigate the influences of blank shape and drawbeads on stretch flange formability of different thickness TB. And an optimization procedure including the effects of both the blank design and drawbeads is presented. The optimization procedure proposed in this study is expected to be effectively used in blank and die design of TB side panel.

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Environmental effect on the chemical properties of star forming galaxies in the Virgo cluster

  • Chung, Jiwon;Rey, Soo-Chang;Kim, Suk;Lee, Ung
    • The Bulletin of The Korean Astronomical Society
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    • v.38 no.2
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    • pp.46.2-46.2
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    • 2013
  • We utilize Sloan Digital Sky Survey DR7 spectroscopic data of ~380 star forming galaxies in the Virgo cluster to investigate their chemical properties depending on the environments. The chemical evolution of galaxies is linked to their star formation histories as well as to the gas interchange in different environments. We derived star formation rate (SFR) and gaseous metallicity (e.g., oxygen abundance) of star forming galaxies. Combining with GALEX ultraviolet photometry and ALFALFA HI 21 cm data, we examine the relations between SFRs, metallicity, and HI deficiency of galaxies in various regions of the Virgo cluster. We also quantify the degree of ram pressure around galaxy using the ROSAT X-ray surface brightness map. We discuss environmental effects on the chemical properties and evolution of star forming galaxies.

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Prediction of springback on cold forming of Mg-alloy (Mg 합금 판재 냉간 성형품의 탄성회복량 예측)

  • Lee Y. S.;Kim M. C.;Kwon Y. N.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.43-46
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    • 2004
  • Since Mg alloy has many attractive advantages among the practically used metals, many researchers have been studied to develop useful process and material. However, study for sheet forming has not been a few because of low formability on room temperature. Formability and springback for AZ31 alloy sheet have been studied to develop the cold forming technology. The experimental and FE analysis were performed to analyzed the springback amounts by using a model of our on. A different three materials were used to investigate the effects of material characteristics. The springback amounts of Mg-alloy sheet formed part were larger than that of the other material.

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Studies on the Warm Hydroformability of Aluminum Tubes (알루미늄 튜브 온간 하이드로포밍 성형성에 관한 연구)

  • Kim B. J.;Ryu J. S.;Kim D. H.;Kim D. W.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.198-201
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    • 2004
  • Aluminum alloys have high potential for weight reduction in automotive and other applications. But aluminum alloys have relatively low tubular hydroformability which can be enhanced by conducting the hydroforming at elevated temperatures. Hot working processes are commonly used in bulk forming such as forging and rolling, but still is rare in sheet metal forming like hydroforming. In this study hydroforming test at elevated temperatures is performed by special designed induction heating system to investigate the hydroformability of aluminum alloys. The high temperature formability characteristrics are obtained by 1?fitting forming test and circular bulging test and the effects of the process parameters such as feeding amount, internal pressure and temperatures on the tubular forming limits are mainly investigated.

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Anti-inflammatory Agents from Animals(I) -Anti-inflammatory, Analgesic and Immunosuppressive Activities of Earthworm Allolobophora caliginosatrapezoides Polysaccharide Fractions- (동물성 소염진통제 (I) - 구인다당체분획의 소염.진통 및 면역억제작용 -)

  • 김창종;최윤석;조승길
    • YAKHAK HOEJI
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    • v.35 no.2
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    • pp.123-130
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    • 1991
  • Effects of Allolobophora caliginosatrapezoides (Ac) polysaccharide fractions on the inflammation and hypersensitivity were studied in vivo. It showed that Ac polysaccharide fractions have the significant inhibitory activities of inflammation and hypersensitivity; They inhibited significantly the carrageenin-induced paw edema and acetic acid-induced writhing syndrome. They also inhibited significantly the Arthus reaction and delayed hypersensitivity in the sheep red blood cell-sensitized mice in accordance with the inhibition of haemaglutinin titer, haemolysin titer, plaque-forming cells and rosette-forming cells. They also improved markedly the oxazolone-induced dermatitis in rats dose-dependently. As the above results, it exhibited that Ac polysaccharide fraction inhibited not only humoral immune response, but also cell-mediated immune response. It seemed that methanol and ether extracts have also another physiological active agents.

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Effects of Blank Holding Force on the Friction Behavior in Sheet Metal Forming (박판성형 마찰거동에 미치는 블랭크 홀딩력의 영향)

  • Shim, J.W.;Keum, Y.T.
    • Transactions of Materials Processing
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    • v.16 no.5 s.95
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    • pp.381-385
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    • 2007
  • In order to examine the effect of the blank holding force on the friction behavior in the sheet metal forming, a sheet metal friction tester is designed and manufactured, which can measure friction forces in various forming conditions such as lubrication, die roughness, drawing speed, radius of die corner, blank holding force, etc., and the friction tests are performed, in which friction coefficients in various blank holding forces and pulling speeds are calculated using Coulomb's friction law. The friction test reveals that friction coefficient decreases as the blank holding force, the drawing speed and lubricant viscosity increase together or individually.

Reduction of Drawing Process in Warm Forming Steel Sheets using Oil Pan (온간성형공법을 이용한 오일팬 드로잉공정 단축)

  • 최이천
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.88-94
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    • 1999
  • This study is to investigate the effects of warm deep drawing with steel sheets of SCP3C and SCP1 for improving deep drawability. Experiments were carried out in various working conditions such as forming temperature and lubricantion. The effect of lubricantion and temperature on drawabillity of steel sheets as well as thickness distribution of drawn oil pan were examined and discussed. One step forming at room temperature and uniform distribution of thickness was achieved at optimum formability for lubricantion. The optimum forming temperature was obtained that both the die and the blankholder were heated to 10$0^{\circ}C$ while the punch was cooled by circulating coolant of $0^{\circ}C$.

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Plastic Forming Characteristics of AZ3l Mg Alloy in Warm Backward Extrusion (온간 후방 압출공정에서 AZ31 Mg 합금의 성형 특성)

  • Yoon, D.J.;Lim, S.J.;Kim, E.J.;Cho, C.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.597-602
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    • 2006
  • Bulk plastic forming characteristics were studied for the magnesium alloy, AZ31 in warm backward extrusion. Effects of process conditions such as extrusion ratio, forming temperature, and punching speed were investigated respectively. Variation of microstructure induced by the warm backward extrusion process was observed. Microstructure of the work piece showed evidences of recrystallization under the experiment conditions. It is estimated that in specific punch speed region fast stroke accelerates recrystllization and reduces the forming load.