• 제목/요약/키워드: Forming Speed

검색결과 379건 처리시간 0.029초

초고장력 강판을 적용한 Cowl Cross Member의 레이저 용접 적용에 관한 연구 (A Study on Laser Welding Application of the Cowl Cross Member for Ultra-High Strength Steel)

  • 박동환;윤재정;김근영
    • 한국생산제조학회지
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    • 제23권5호
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    • pp.525-531
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    • 2014
  • A cowl cross is a part of the car's instrument panel used to maintain the rigidity of the vehicle body side. The application of laser welding has the benefits of speed and thermal deformation compared to arc welding. An ultra-high strength steel sheet is used to reduce the weight of the vehicle body parts. Generally, formability of such a steel sheet is poor because its elongation is very low. For this reason, a method for cold forming of an ultra-high strength steel sheet is required. This paper describes how to improve the formability and weldability of the ultra-high strength steel sheet. Mechanical tests of this material were also performed to evaluate the welding properties of $CO_2$ (GMAW) and those of laser welding.

A study on the thermal deformation characteristics of steel plates due to multi-line heating

  • Lee, Joo-Sung;Lee, Sang-Hoon
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제10권1호
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    • pp.48-59
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    • 2018
  • This paper is mainly concerned with developing the formulae of predicting thermal deformation of steel plate due to multi-line heating. By investigating the results of line heating test and numerical analysis, reasonable heat flux model has been defined. Formulae of predicting the transverse shrinkage and the angular distortion as the dominant thermal deformation types in plate forming by line heating have been derived based on the results of line heating test and numerical analysis with varying plate thickness, heating speed and distance between torches. This paper illustrates how the derived formulae are used in investigating the effect of multi-line heating upon the thermal deformation and how they can be used in defining the limit distance with that there is no interacted effect between torches. This paper ends with describing the extension of the present study.

판재성형 가공에서의 다축 단동 유닛을 이용한 복합금형용 Double-moving System 개발 (A development of double-moving system for composite die using multi-axis shuttle unit in the sheet metal forming)

  • 김동욱;최계광
    • Design & Manufacturing
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    • 제10권2호
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    • pp.39-43
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    • 2016
  • Most of automobile parts manufactured through sheet metal forming are mass-produced by using press mold. In recent years, automation and speeding up of press lines have been expanding to maximize product productivity using a press die. The proportion of the moving time in the press line is high, and therefore requires high-speed and automated equipment for the moving process. In this paper, to provide the double-moving system can be the moving time reduction and increased productivity. Developed transport system consists of the material supply, the material feeding device and the PLC controller and the devices are positioned between each of the pressing process. In this paper, the double-moving system including developed units using a multi-axial single-acting through this reduced the C/T(cycle time) and improved the productivity.

비도금 보론강판 산화층 평가용 시편의 퀜칭속도 예측기법 연구 (A Study on Quenching Speed Prediction Method of Specimen for Evaluating the Oxide Layer of Uncoated Boron Steel Sheet)

  • 이지호;송정한;배기현
    • 소성∙가공
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    • 제31권1호
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    • pp.17-22
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    • 2022
  • Hot stamping is widely used to manufacture structural parts to satisfy requirements of eco-friendly vehicles. Recently, hot forming technology using uncoated steel sheet is being studied to reduce cost and solve patent problems. In particular, research is focused on process technology capable of suppressing the generation of an oxide layer. To evaluate the oxide layer in the hot stamping process, Gleeble testing machine can be used to evaluate the oxide layer by controlling the temperature history and the atmosphere condition. At this time, since cooling by gas injection is impossible to protect the oxide layer on the surface of a specimen, research on a method for securing a quenching speed through natural cooling is required. This paper proposes a specimen shape design method to secure a target quenching speed through natural cooling when evaluating the oxide layer of an un-coated boron steel sheet by Gleeble test. For the evaluation of the oxide layer of the un-coated steel sheet through the Gleeble test, dog-bone and rectangular type specimens were used. In consideration of the hot stamping process, the temperature control conditions for the Gleeble test were set and the quenching speed according to the specimen shape design was measured. Finally, the quenching speed sensitivity according to shape parameter was analyzed through regression analysis. A quenching speed prediction equation was then constructed according to the shape of the specimen. The constructed quenching speed prediction equation can be used as a specimen design guideline to secure a target quenching speed when evaluating the oxide layer of an un-coated boron steel sheet by the Gleeble test.

공정변수에 따른 초전도 튜브의 전기적 특성변화

  • 박치완;장건익;하동우;성태현
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2004년도 추계학술대회 논문집 Vol.17
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    • pp.73-76
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    • 2004
  • High-temperature Superconductor(HTS) tubes were fabricated in term of different processing variables such as preheating temperature, speed of mold rotation and cooling rate by centrifugal forming method. For powder melting by induction the optimum range of melting temperatures and preheating temperature were $1050^{\circ}C{\sim}1100^{\circ}C$ and $550^{\circ}C$ for 30min, respectively. The mould roating speed was 1000rpm. A tube was annealed at $840^{\circ}C$ for 72hours in oxygen atmosphere. The plate-like grains were well developed along the roating direction and typical grain size was about more than $40{\mu}m$. It was found that Ic values increased with increasing the preheating temperature and speed of mold rotation. While Ic decreased with increasing the cooling rate. The measured Ic in $50mm{\times}70mm{\times}2.5mm$ tube was about 896Amp.

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Star Formation and Feedback in Nuclear Rings of Barred Galaxies

  • 서우영;김웅태
    • 천문학회보
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    • 제37권1호
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    • pp.39.1-39.1
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    • 2012
  • Nuclear rings in barred galaxies are sites of active star formation (SF). We investigate SF and its feedback effects occurring in barred galaxies, for the first time, using high-resolution grid-based hydrodynamic simulations. The gaseous medium is assumed to be infinitesimally thin, isothermal, and unmagnetized. The SF recipes include a density threshold corresponding to the Jeans condition, a SF efficiency of 1%, and momentum feedback via Type II supernova events together with stellar-wind mass loss. To investigate various environments, we vary the gas sound speed as well as the efficiency of momentum injection in the in-plane direction. We find that when the sound speed is small, the surface density of a ring becomes largely independent of the azimuthal angle, resulting in star-forming regions distributed over the whole length of the ring. When the sound speed is large, on the other hand, the ring achieves the largest density at the contact points between the dust lanes and the ring where SF occurs preferentially, leading to a clear age gradient of star clusters in the azimuthal direction. Since rings shrink with time, a radial age gradient of star clusters naturally develop regardless of sound speed, consistent with observations. SF persists over 200 Myr, with an average rate of ${\sim}1.3M_{\odot}/yr$ similar to observed values. Rings gradually become hostile to SF as they lose gas into stars and turbulent motions dominate.

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EVA방수시트의 접합부 열풍융착 시 융착속도 변화에 따른 접합 인장강도 변화 추이 연구(하절기 중심으로) (A Study on Trend of Joint Tensile Strength with Joint Hot Air Welding Speed in EVA Waterproofing Sheet (Focusing on the summer Season))

  • 김선도;안현호;박완구;김동범;박진상;오상근
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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    • pp.217-218
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    • 2016
  • Sheet based waterproofing methods are factory produced and have a advantage or forming uniform waterproofing layer in construction sites, allowing them to become a commonly used material domestically. Particularly in the case of EVA waterproofing sheets, they can be manufacturing using recycled materials and are thus increasing in application due to their eco-friendly factors. However, heating adhesion method has to be used in case of overlapping areas of waterproofing sheets, but not enough studies have been made on the adhesion stability based on different heat adhesion speed. In this paper, EVA sheets have been studied with their overlap area properties following a heat adhesion method in wintertime ambient conditions and have been observed for the changes in the tensile strength based on different head adhesion speed and rates. According to the results, 6~7m/min adhesion speed was shown to have produce the best tensile strength.

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공정변수에 따른 초전도 튜브의 전기적 특성 (Electrical Characteristics of HIS Tube Depending on Processing Parameters)

  • 박치완;장건익;하동우;성태현
    • 한국전기전자재료학회논문지
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    • 제18권5호
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    • pp.468-472
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    • 2005
  • High-temperature Superconductor(HTS) tubes were fabricated in term of different processing variables such as preheating temperature, speed of mold rotation and cooling rate by centrigugal forming method. For powder melting by induction the optimum range of melting temperatures and preheating temperature were $1050{\circ}C{\sim}1100{\circ}C\;and\;550{\circ}C\;for\;30\; min$, respectively The mould roating speed was 1000 rpm. A tube was annealed at $840 {\circ}C$ for 72 hours in oxygen atmosphere. The plate-like grains were well developed along the loafing direction and typical grain size was about more than $40{\mu}$. It was found that Ic values increased with increasing the Preheating temperature and speed of mold rotation. While Ic decreased with increasing the cooling rate. The measured Ic in $50mm{\times}70mm{\times}2.5mm$ tube was about 896 Amp.

고속철도 차량의 소음 측정을 위한 마이크로폰 어레이 설계 연구 (Designing a Microphone Array System for Noise Measurements on High-Speed Trains)

  • 노희민;최성훈;홍석윤;김석원
    • 한국철도학회논문집
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    • 제14권6호
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    • pp.477-483
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    • 2011
  • 본 논문에서는 고속철도 차량의 소음원을 측정 및 분석하는데 활용하기 위한 마이크로폰 어레이를 설계 및 제작하여 그 활용성을 검증하는 연구를 수행하였다. 우선 다수의 마이크로폰에서 측정된 신호를 바탕으로 음원의 위치 및 방사 형태를 구현하는데 널리 사용되고 있는 지연-합 빔형성 방법이 고려되었으며, 빔 패턴에 대한 이론과 가상 음원에 대한 이론이 소개되었다. 또한 고속철도 음원을 도출하기 위한 요구사항에 만족하는 마이크로폰 어레이의 형상을 설계하기 위한 분석을 수행하여 96채널 마이크로폰 어레이 형상을 설계하였다. 설계된 마이크로폰 어레이의 실제 시험을 통해서 성능을 분석하였으며, 300km/h대로 주행하는 고속열차 차량에 적용하여 본 논문에서 구현한 마이크로폰 어레이의 활용가능성을 확인하였다.

ExLO:3차원 유체동역학 프로그램의 개발 (ExLO: Development of a Three-Dimensional Hydrocode)

  • 정완진;이민형
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.235-237
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    • 2008
  • A unified hydrocode, ExLO, in which Largrangian, ALE and Eulerian solvers are incorporated into a single framework, has recently been developed in Korea. It is based on the three dimensional explicit finite element method and written in C++. ExLO is mainly designed for the calculation of structural responses to highly transient loading conditions, such as high-speed impacts, high-speed machining, high speed forming and explosions. In this paper the numerical schemes are described. Some improvements of the material interface and advection scheme are included. Details and issues of the momentum advection scheme are provided. In this paper the modeling capability of ExLO has been described for two extreme loading events; high-speed impacts and explosions. Numerical predictions are in good agreement with the existing experimental data. Specific applications of the code are discussed in a separate paper in this journal. Eventually ExLO will be providing an optimum simulation environment to engineering problems including the fluid-structure interaction problems, since it allows regions of a problem to be modeled with Lagrangian, ALE or Eulerian schemes in a single framework.

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