• Title/Summary/Keyword: Forming Parameter

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Correlation Between The Helix-Forming Propensity Of Peptides Eptides Obtained By NS MD Simulation and The Chou-Fasman Parameters

  • Murayama, Shinichi;Mori, Toru;Nishigaki, Koichi
    • Proceedings of the Korean Society for Bioinformatics Conference
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    • 2005.09a
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    • pp.300-304
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    • 2005
  • Molecular dynamics of nanosecond timescale could provide a significant result for the structure analysis of oligopeptides. The most surprising was the fact that Chou-Fasman parameters which have no direct relationship with nanosecond molecular dynamics could implicate the result to a certain extent. A novel parameter termed X %-stickiness, which is another measure of compactness of a molecule, was first introduced effectively.

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Forging Defects Analysis by Full 3-Dimensional Simulation based on F.V.M. (단조품 결함에 대한삼차원 단조 공정 해석)

  • 박승희;제정신
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.216-220
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    • 2003
  • Most important for meaningful forging simulation is the determination of correct process parameters. In addition a check and a compensation of the data base after the comparison between experiments and the computation of the developed process is necessary. The existence of a systematic process parameter data bank for special kinds of forming process in combination with forging specific simulation lifts the value of the products. Finite volume method is applied to simulate the hot forging process to investigate the defects for the automobile product. Three typical forging processes have been investigated; Extrusion by hydrolic press, Upsetting by crank press and Inclined upsetting by hammer press. Simulated result has compared with the experiment and provided a direction to improve the process.

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Estimation of Die Service Life for Die Cooling Method in Hot Forging (금형냉각방법에 따른 열간단조 금형의 수명 평가)

  • 김병민;김동환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.23-26
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    • 2003
  • This paper explains the die cooling method for improving tool life in the hot forging process. In continuous forming operation such as hot forging process, performed at high speeds, temperature increases of several hundred degrees may be involved. Die hardness was reduced due to thermal softening. Factor of die fracture are wear and plastic deformation of die due to hardness reduction by high temperature. Because die service life was reduced due to this phenomenon during hot forging, quantified data for optimal die cooling method is required. The new developed techniques for predicting tool life applied to estimate the production quantity for a spindle component and these techniques can be applied to improve the tool life in hot forging process

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Hemming Process Design of the Permalloy Shielding Can for the Stiffness and Shape Accuracy (퍼멀로이 실딩캔의 강성증대 및 형상 정밀도를 위한 최적 헤밍 공정설계)

  • Lee, Sun-Bong;Kim, Dong-Hwan;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.5
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    • pp.29-35
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    • 2002
  • This study shows the process design and forming analysis of permalloy shielding can that support the automobile multi-display parts to indicate the accurate information of car. This study is particularly important, since the accuracy of permalloy shielding can is known to affect the magnetic properties such as coercivity and permeability quite sensitively. The objective functions are defects such as hemming wind, hemming length, hemming wrap and tightness in prehemming process. The pre-hemming angle is considered as design parameter. The commercial finite element program PAM-STAMP™ was used to simulate the pre-hemming and hemming process. The ANN (Artificial Neural Network) has been implemented for minimizing of objective function and for investigating effect of punch angle relevant to the pre-hemming process. The results of analysis to validate the proposed design method are presented.

The Spinnability of Multi-step Cylindrical Cup in Spinning Process (스피닝 공정을 이용한 다단 원형 컵 형상의 성형성에 관한 연구)

  • 박중언;한창수;최석우;김승수;나경환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1016-1020
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    • 2001
  • The spinning is a very effective manufacturing technology for short production runs in a variety of sizes and shapes, because it can form the cross-section or tubular parts various shapes. However extensive experimental and analytical research has not been carried out. In this study, and fundamental experiment was conducted to improve productivity with process parameter such as tool path, angle of roller holder(a), feed rate(v) and corner radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to have and effect on spring back. The clearance was controlled in order to achieve the precision product which is comparable to deep drawing one. And also thickness and diameter distribution of a multistage cup obtained by shear spinning process were observed and compared with those of a commercial product produced by conventional deep drawing.

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Development of Prediction Model for Sidewall Curl in Sheet Metal Forming(I)-Analytical Model (박판성형시 컬 예측모델 개발(I)-해석적 모델)

  • Joo, B.D.;Park, H.K.;Kim, D.W.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.432-437
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    • 2007
  • Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control sidewall curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. The analytical model includes the variables of applied tensile force, the yield strength, the elastic modulus, the bending radius, and the sheet thickness, which are the primary factors affecting sidewall curl during sheet stamping operations. For the accuracy of analytical model, six possible deformation patterns are proposed on the basis of material properties and bending geometries.

A Study on the Improvement of Drawing Limit in Stainless Butt Products using Warm Deep Drawing Process (온간 성형법을 이용한 스테인리스 버트 제품의 성형한계 향상에 관한 연구)

  • 김승수;나경환;김종호;한창수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.203-210
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    • 1995
  • The rapid progress of automobile industry has led to a demand for sheet metal products and the new forming technology for complex product is required. In Deep Drawing process of steel sheet, especially stainless steel sheet at room temperture, some intermediate annealing need to be added to lessen strain hardening effect. The present study is concerned with the wram deep drawing of stainless steel sheet. In order to reduce the number of working process. the limit drawing ration is considered as main parameter. In this study, the effect of process variables such a sblank holder force, working temperature and lubricant on limit drawing ration is investigated . Experiments are carried out for the hemisherical and sqare shape at room and warm temperature respectively. The drawing loads and thickness deviation accoring to process variables measured . As the result of apploying those experimental data to the commerical butt product, the number of process can be reduced and good quality of products can be obtained.

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A Study on Prediction of Die Life of Warm Forging by Wear(I) -Construction of Die Wear Model- (마멸에 의한 온간단조의 금형수명 예측에 관한 연구(I) -금형 마멸 모델의 정립-)

  • 강종훈;박인우;제진수;강성수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.88-93
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    • 1998
  • The service life of tools in metal forming process is to a large extent limited by wear, fatigue fracture and plastic deformation. In warm forging processes wear is the predominant factor for operating lives of tools. To predict tool life by wear, Archard's wear model is generally applied. Usually hardness of die is considered to be a function of temperature in Archard's wear model. But hardness of die is a function of not only temperature but also operating time of die. To consider softening of die by repeated operations, it is necessary to express hardness of dies by a function of temperatures and operating time. By experiment of reheating of dies, die softening curves were obtained. Finally modified Archard's wear model in which hardness of die was expressed as a function of main tempering curve was proposed.

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A Study on Weldability Criteria of Mash Seam Tailored Blank Welds in the Ultra-low Carbon Steel Applied on Automotive Body (극저탄소강의 Mash Seam TB 용접성 평가에 관한 연구)

  • 한창우;이창희;이명호
    • Journal of Welding and Joining
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    • v.20 no.4
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    • pp.538-543
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    • 2002
  • M/S TB(Mash Seam Tailored Blank) is a production method for blanks by welding together blanks of different material, thickness and coating, and is an attractive method for manufacturing car body because it makes parts lighter and can save the cost and time to manufacture. However, there have not been quantified criteria to evaluate the quality of TB weld. This study introduced FHR (failure height ratio) in order to assess formability or/and weldability of the M/S welds and the applicability of FHR was confirmed by actual auto body forming and FLD tests. Furthermore, a new parameter, HN(heat number) based on the heat input of "$Q=I^2Rt$" was proposed and assessed. It was found that the concept of HN could be utilized to evaluate the soundness of M/S welds without any destructive tests.ive tests.

Optimal operating characteristics of single-elliptical Nd:YAG laser (단일타원 펄스형 Nd:YAG 레이저의 최적동작에 관한 연구)

  • Kwak, Byung-Goo;Kim, Dong-Hyun;Jung, Jong-Han;Cho, Jung-Soo;Kim, Hee-Je
    • Proceedings of the KIEE Conference
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    • 1996.07c
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    • pp.1756-1758
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    • 1996
  • In order to optimize the operational characteristics of single elliptical pulsed Nd:YAG laser designed and fabricator compactly, it is very important to design the resonator shape and the PFN(Pulse Forming Network) suitably. We have been shown that the EMTP(Electro-Magnetic Transient Program) simulation. was used effectively in designing PFN. And Next, we have been compared current pulse width, laser beam profile and damping parameter with laser output energy. In this paper, we have suggested the optimalization of PFN design and the best operational condition.

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