• Title/Summary/Keyword: Forming Parameter

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Prediction of forming limits for anisotropic sheet metals with ellipsoidal voids (타원체 보이드를 갖는 이방성 판재의 성형한계 예측)

  • Son, H.S.;Kim, J.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.254-257
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    • 2003
  • The modified yield function of Gologanu-Leblond-Devaux in conjunction with the Barlat and Lian's yield criterion is studied to clarify the plastic deformation characteristic of voided anisotropic sheet metals. The void growth of an anisotropic sheet under biaxial tensile loading and damage effect of void growth on forming limits of sheet metals are investigated. Also, the shape parameter defining non-spherical(prolate ellipsoidal) voids with initially random orientations is introduced in M-K model. The predicted forming limits are compared with the published experimental data.

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A Study on Effect of Forming Parameters in Semi-Solid Forging by Rigid-Thermoviscoplastic Finite Element Method (강-열점소성 유한요소법을 이용한 반용융단조시 성형인자들의 영향에 관한 연구)

  • 윤종훈;김낙수;임용택;이준두
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.179-184
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    • 1998
  • Semi-solid forging can be applied in industry only with enough knowledge of the effects of the forming parameters related with the process and their exact control which can be obtained by empirical or numerical methods. In the current study, the effects of process variables on semi-solid forging are discussed based on mainly numerical results. Die preheating temperature, initial solid fraction of the workpiece, and die velocity were selected as process variables, and numerical analyses using a rigid-thermoviscoplastic finite element approach that considered the release of latent heat due to phase change were carried out. In the analyses, a proposed flow stress material characterization and a solid fraction updating algorithm were employed. The obtained results from numerical analysis are discussed and are compared with some experimental observations.

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A Study on the Sheet Metal Forming Process to Design Parameter of Inner Structured (내부구조재의 설계 변수에 의한 박판 성형 공정 연구)

  • Kim H. J.;Choi D. S.;Jae T. J.;Jung D. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.389-392
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    • 2005
  • Sandwich structures, which are composed of a thick core between two thin faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. In this paper, through the FLD analysis according to the pattern changes, we have confirmed the deformed shape and formability distribution. Also, we have fabricated the dimple press mold according to the pattern changes, and obtained the dimple inner structure the forming experiments.

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Effects of Agricultural Product Brand Image on the Brand Trust and Loyalty : a Case of 'Sky Green' (농산물 브랜드이미지가 브랜드신뢰 및 충성도에 미치는 영향 : 천안 '하늘그린'을 중심으로)

  • Kang, Seong-Pil;Yang, Sung-Bum;Kim, Ho
    • Korean Journal of Organic Agriculture
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    • v.22 no.4
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    • pp.629-643
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    • 2014
  • This study analyzed how the brand image elements influenced upon forming the brand trust and the brand loyalty of the 'Sky Green' the joint agricultural product brand Cheonan, Chungnam. The brand image was classified into functional image, symbolical image and origin - associated image. And what element of the brand image element influences upon forming the brand image loyalty by the consumers who are using 'Sky Green'. In the analysis results, the functional image, symbolical image and the image associated with the origin have influenced on forming the brand trust and the brand loyalty. All variables composing the brand image have positive influences on both brand trust and brand loyalty. It means that brand image influences on brand loyalty directly but the greater influence can be exerted through the effects of the parameter of brand trust.

Process design of superplastic forming/diffusion bonding by using pressure control (압력제어를 이용한 초소성 성형/확산접합의 공정설계)

  • Song, J.S.;Kang, K.Y.;Hong, S.S.;Kwon, Y.N.;Lee, J.H.;Kim, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.332-335
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    • 2007
  • The superplastic forming (SPF) has been widely used in the automotive and aerospace industry because it has great advantages to produce very light and strong components. Finite element method (FEM) is used to model the process of superplastic forming/diffusion bonding (SPF/DB), to predict the pressure-time curve and to analyze the process parameter. In this study, process design of SPF/DB is carried out a 3-sheet sandwich part. SPF/DB process with pressure control was analyzed by using finite element method. For obtaining proper shape, step-by-step pressurization is proposed. The first step of SPD/DB process is obtained by applying of pressure in patches. From the next step it applied pressure to all regions (between inner sheets, between inner and face sheets). By using the proposed pressurization scheme, deficit in part shape is found to be eliminated.

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Optimization of the Hydro-Forming Process for Aluminum Bumper Beams by Using Finite Element Analysis (유한요소법을 이용한 하이드로포밍 알루미늄 범퍼빔의 성형공정 최적화)

  • Son, Wonsik;Yum, Sanghyuk;Lee, Jihoon;Kim, Seungmo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.4
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    • pp.410-417
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    • 2017
  • Hydro-forming is being employed increasingly to realize lightweight vehicular parts. The bumper beam produced by this process weighs 30% less than the conventional products with equal stiffness. However, hydro-forming involves complex parameters to obtain the target geometry and low residual stress. Parametric studies are conducted using finite element analysis to obtain optimized process conditions. Through these numerical approaches, the internal and holding pressures and feeder forward stroke along the extruded direction are optimized to achieve low residual stress and to minimize springback. The numerical results are verified by experimental observations made by employing a three-dimensional laser scanner. The numerical and experimental results are compared in terms of the springback. Both results show similar tendencies.

Evaluation of die life during hot forging process (열간 단조 공정의 금형 수명 평가)

  • 이현철;박태준;고대철;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1051-1055
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    • 1997
  • Hot forging is widely used in the manufacturing of automotive component. The mechanical, thermal load and thermal softening which is happened by the high temperature die in hot forging. Tool life of hot forging decreases considerably due to the softening of the surface layer of a tool caused by a high thermal load and long contact time between the tool and workpieces. The service life of tools in hot forging process is to a large extent limited by wear, heat crack, plastic deformation. These are one of the main factors affecting die accuracy and tool life. It is desired to predict tool life by developing life prediction method by FE-simulation. Lots of researches have been done into the life prediction of cold forming die, and the results of those researches were trustworthy, but there have been little applications of hot forming die. That is because hot forming process has many factors influencing tool life, and there was not accurate in-process data. In this research, life prediction of hot forming die by wear analysis and plastic deformation has been carried out. To predict tool life, by experiment of tempering of die, tempering curve was obtained and hardness express a function of main tempering curve.

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Modeling of a Ductile Fracture Criterion for Sheet Metal Considering Anisotropy (판재의 이방성을 고려한 연성파단모델 개발)

  • Park, N.;Huh, H.
    • Transactions of Materials Processing
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    • v.25 no.2
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    • pp.91-95
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    • 2016
  • This paper is concerned with modeling of a ductile fracture criterion for sheet metal considering anisotropy to predict the sudden fracture of advanced high strength steel (AHSS) sheets during complicated forming processes. The Lou−Huh ductile fracture criterion is modified using the Hill’s 48 anisotropic plastic potential instead of the von Mises isotropic plastic potential to take account of the influence of anisotropy on the equivalent plastic strain at the onset of fracture. To determine the coefficients of the model proposed, a two dimensional digital image correlation (2D-DIC) method is utilized to measure the strain histories on the surface of three different types of specimens during deformation. For the derivation of an anisotropic ductile fracture model, principal stresses (𝜎1,𝜎2, 𝜎3) are expressed in terms of the stress triaxiality, the Lode parameter, and the equivalent stress (𝜂𝐻, 𝐿,) based on the Hill’s 48 anisotropic plastic potential. The proposed anisotropic ductile fracture criterion was quantitatively evaluated according to various directions of the maximum principal stress. Fracture forming limit diagrams were also constructed to evaluate the forming limit in sheet metal forming of AHSS sheets over a wide range of loading conditions.