• Title/Summary/Keyword: Formed tool

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A Study on the Tool-Trace of Wooden Storage Facilities in Sabi Baekje through the Reproduction Experiments: Focusing on the Adze, Chisel, and Saw

  • Heesoo SONG;Soochul KIM
    • Journal of the Korean Wood Science and Technology
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    • v.52 no.3
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    • pp.276-288
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    • 2024
  • This study was conducted to reproduce the woodworking process of Baekje wooden storage facilities. Green timber of Quercus spp. was processed using ancient woodworking tools, and the tool-trace formed in this process were compared with the tool-trace of actual excavated artifacts. In the tool-trace analysis, the length and shape of the tool-trace were objectively recorded using a 3D Scan, and that were difficult to confirm with photograph were confirmed through stereoscopic microscope. As a result, there were two types of adze's tool-trace. One of them is minute straight Blade-top trace line when trimming the wood surface and the other is Plucked trace that appear when strongly chop at the wood. When a chisel bat was not used, a long and wide continuous shape blade trace was produced. And when the chisel head was struck with the chisel bat, a straight blade-top trace was regularly observed. Saw-trace was identified in several layers with fine straight stripes. Through this, it was found that the tool-trace of the woodworking tools, which is estimated to have been used in each process, and the tool-trace remaining in the Baekje wooden storage facility coincide.

DTV Interactive Advertisement Authoring Tool Using Sketch Input and Evaluation Function (사용자 스케치 입력과 평가 함수를 이용한 디지털방송용 양방향광고 생성 도구)

  • Park, Tae-Jin;Choy, Yoon-Chul
    • Journal of KIISE:Software and Applications
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    • v.37 no.1
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    • pp.39-50
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    • 2010
  • Interactive broadcasting service using wired/wireless Internet return channel has strong ripple effect. It allows the audiences to participate actively to the program they are watching, and communicating. This paper develops an authoring tool that makes an object-formed interactive advertisement from extracted areas of the advertising object the user specified in TV programs. In the authoring tool, the advertisement producer specifies the target object subjectively and the selected object keeps moving here and there repeatedly. Therefore, it is hard to make an object-formed interactive advertisement with existing tools. This paper suggests sketch-based interface technique for extracting advertising objects, and also provide evaluation functions to correct any sketch error. This paper also converts the area of object into MPEG-4 BIFS codes for authoring the object-formed interactive advertisement.

A Study on the Surfaces Modification of Tool Steel by YAG LASER (YAG LASER에 의한 공구강의 표면개질에 관한 연구)

  • 옥철호;강형식;이광영;박홍식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.292-299
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    • 1998
  • Case hardening behavior of tool steel(SK5) was investigated after YAG laser irradiation. In the case of beam passes, martensite formed in the melt zone and in former pearlite regions of the austenization zone exhibited very high Vickers Hardness values. The molten depth and radius, micro structure, hardness were investigated as a function of defocusing distance, pulse width, and power density.

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Effects of Tool Speed on Joining Characteristics during Friction Stir Spot Welding of Mg-alloy(AZ31B) Sheet (마그네슘합금(AZ31B) 판재의 마찰교반 점용접시 접합특성에 미치는 툴 속도의 영향)

  • Shin, Hyung-Seop;Jung, Yoon-Chul;Choi, Kwang
    • Journal of Welding and Joining
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    • v.29 no.2
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    • pp.80-87
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    • 2011
  • In this study, the friction stir spot welding (FSSW) of Mg alloy sheets has been tried using an apparatus devised with a CNC milling machine to give the precise control of joining condition including tool speed. The probe tool used is made of hard metal and composed of cylindrical shoulder and pin parts. The variation of morphologies formed after the friction stir spot welding depending on the plunge speed of the tool were investigated at each rpm of tool. The history of the temperature distribution and the vertical load induced during the spot welding with friction time were measured by using an Infrared Thermal Imager (THERMA CAMTM SC2000) and a loadcell located below the specimen fixture, respectively. Tensile-shear tests were also performed to evaluate the fracture load of welded specimens. In order to characterize the friction stir spot welding of Mg alloy sheets, the variation of the fracture load was discussed on micrographic observations, temperature distribution during the FSSW according to the plunge speeds of tool.

Deformation Characteristics of an Automotive Outer Door Panel by Vacuum-assisted Incremental Sheet Forming using Multi-tool paths (진공점진성형에서 복합공구경로가 차량용 외판부 도어패널의 변형특성에 미치는 영향 분석)

  • H.W. Youn;N. Park
    • Transactions of Materials Processing
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    • v.32 no.4
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    • pp.208-214
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    • 2023
  • This paper discusses the deformation characteristics of a scaled-down automotive outer door panel with vacuum-assisted incremental sheet forming. The vacuum condition between the die and Al6052-H32 sheet with a thickness of 1.0 mm is reviewed with the goal of improving the geometrical accuracy of the target product. The material flow according to the forming tool path, including the multi-tool path and conventional contour tool path, is investigated considering the degradation of the pillow effect. To reduce friction between the tool and the sheet during incremental forming, automotive engine oil (5W-30) is used as a lubricant, and the strain field on the surface of the formed product is analyzed using ARGUS. By comparing the geometry and material flow characteristics of products under different test conditions, it is confirmed that the product surface quality can be significantly improved when the vacuum condition is employed in conjunction with a multi-tool path strategy.

Determination of Cutting Conditions for an Efficient Deburring Process Using a New Deburring Tool (새로운 디버링 공구를 이용한 드릴링 버의 효율적 제거를 위한 가공조건 선정)

  • Bae, Jun-Kyung;Park, Ha-Young;Kwon, Byeong-Chan;Ko, Sung-Lim
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.109-117
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    • 2016
  • For efficient deburring of burrs that form inside mechanical parts after drilling, new special deburring tool was developed specifically for the burr found at intersecting holes. In this paper, the process for finding ideal cutting conditions has been carried out to identify the efficient performance of deburring using a new tool. The burrs at the entrance and exit surface were analyzed for efficient removal. The surface roughness after deburring was also reviewed for better performance. In addition, the influence of the feed rate on deburring quality was analyzed for improved productivity. Through this process, a new deburring tool can be applied effectively to remove burrs formed at intersecting holes.

A study on the fabrication and processing of ultra-precision diamond tools using FIB milling (FIB milling을 이용한 고정밀 다이아몬드공구 제작과 공정에 관한 연구)

  • Wi, Eun-Chan;Jung, Sung-Taek;Kim, Hyun-Jeong;Song, Ki-Hyeong;Choi, Young-Jae;Lee, Joo-Hyung;Baek, Seung-Yup
    • Design & Manufacturing
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    • v.14 no.2
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    • pp.56-61
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    • 2020
  • Recently, research for machining next-generation micro semiconductor processes and micro patterns has been actively conducted. In particular, it is applied to various industrial fields depending on the machining method in the case of FIB (Focused ion beam) milling. In this study, intends to deal with FIB milling machining technology for ultra-precision diamond tool fabrication technology. Ultra-precision diamond tools require nano-scale precision, and FIB milling is a useful method for nano-scale precision machining. However, FIB milling has a problem of Gaussian characteristics that are differently formed according to the beam current due to the input of an ion beam source, and there are process conditions to be considered, such as a side clearance angle problem of a diamond tool that is differently formed according to the tilting angle. A series of process steps for fabrication a ultra-precision diamond tool were studied and analyzed for each process. It was confirmed that the effect on the fabrication process was large depending on the spot size of the beam and the current of the beam as a result of the experimental analysis.

A Study on Machining of a Compressor Rotor using Formed Tools (총형공구를 이용한 압축기 로터 가공에 관한 연구)

  • Park S.Y.;Lim P.;Lee H.K.;Yang G.E.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1285-1288
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    • 2005
  • Screw rotors, the key parts of screw compressors, are used in compressing air and refrigerant due to their high productivity, compact size, low noise and maintenance. In general, a screw compressor is composed of a pair of rotors of complex geometric shape. The manufacturing cost of the screw rotors is high because the complicated helical shapes of the screw rotors are manufactured usually by the dedicated machine tools. In this study, rotor profile is divided into three parts for the efficient machining. The formed tools are designed and shared for the respective split region. By cutting the screw rotor using the formed tools, this method is more efficient than the end mill in machining rotor. Experimental results show that 4-axis machining using formed tools needs less time and has the accuracy.

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The Effects of Alloying Elements on the Formation of Interfacial Reaction Layer between Molten Aluminium Alloys and STD61 Tool Steel (알루미늄 합금 용탕/STD61 공구강의 계면 반응층 형성에 미치는 합금원소의 영향)

  • Park, Heung-Il;Park, Ho-Il
    • Journal of Korea Foundry Society
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    • v.25 no.4
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    • pp.161-167
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    • 2005
  • The experiment of hot dip interaction tests was carried out in order to study the formation behavior of interfacial reaction layer between as-received STD61 hot work tool steel and a commercial pure aluminum melt, Al-xwt.%Fe(x=0.2, 0.5, 0.8 and 1.1) alloys melt and Al-xwt.%Si(x=1.0, 4.0, 7.0 and 10.0) alloys melt, respectively. The results show that the reaction layer, over 300 ${\mu}m$ in thickness, is easily formed by the dissolution of silicon from as-received tool steel. When the iron content in the aluminum alloy is higher than 1.1 wt.%, the thickness of reaction layer decreases below 180 ${\mu}m$ by preventing iron dissolution from the tool steel. The silicon dissolved from tool steel acts as a strong promoter on the formation of reaction layer, but the alloyed silicon in molten aluminum alloys acts as an inhibitor on the formation of reaction layer.

Development and Psychometric Evaluation of the Korean Nursing Work Environment Scale (한국형 간호사 근무환경 측정도구 개발 및 평가)

  • Park, So-Hee;Kang, Jiyeon
    • Journal of Korean Critical Care Nursing
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    • v.8 no.1
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    • pp.50-61
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    • 2015
  • Purpose: The purpose of this study was to develop a valid tool for measuring the work environment of Korean nurses and test the validity and reliability of the instrument. Methods: This is a methodological study for developing and testing a measurement tool. The conceptual framework for the tool was formed through a literature review and in-depth interviews with clinical nurses. 260 meaningful statements were derived through this process, and 59 of the primary items were generated out of these statements. On the basis of the content validity test, 41 items were selected for the preliminary tool. A total of 350 nurses from 7 hospitals responded to the preliminary questionnaire in October 2011. Results: After the item analysis and the principal component analysis using varimax rotation methods, 11 items were deleted. Considering the conceptual framework and the scree plot, we extracted 4 factors from the final 30 items. These factors were organizational support, head nurse's leadership, support system, and relationship with coworkers, and their total variance was 54.4%. The value of Cronbach's ${\alpha}$ of the final tool was 0.92. Conclusion: The above findings revealed that the Korean Nursing Work Environment Scale (K-NWES) is an appropriate, valid, and reliable tool for evaluating the work environment of Korean nurses. Further research to perform a criterion validity test of the K-NWES is needed.