• Title/Summary/Keyword: Force-deflection characteristics

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Machining Precision according to the Change of Feedrate when Ball Endmilling of Semisphere Shape (볼 엔드밀에 의한 반구 가공시 이송속도 변화에 따른 가공정밀도)

  • 임채열;우정윤;김종업;왕덕현;김원일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.930-933
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    • 2000
  • Experimental study was conducted for finding the characteristics of machining precision according to the change of feedrate when ball endmilling of semisphere shape. The values of tool deflection and cutting force were measured simultaneously by the systems of eddy-current sensor and dynamometer. The machining precision was analyzed by roundness values, which were deeply relating with tool deflection and forces. the roundness was decreased in down-milling than in up-milling for each feedrate. As the cutting edge is moved to radius direction on the tool path, the tool deflection and the cutting force were seemed to be decreased. As the tool path was moved downward, the values of roundness, cutting force and tool deflection were obtained better ones. When compared the values of roundness, cutting force and tool deflection for different feedrate, the best machining accuracy was obtained at feed rate of 90mm/min in down-milling.

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Effects of reversing the coiling direction on the force-deflection characteristics of nickel-titanium closed-coil springs

  • Park, Hwan-Hyung;Jung, Suk-Hwan;Yoon, Juil;Jee, Kwang Koo;Han, Jun Hyun;Baek, Seung-Hak
    • The korean journal of orthodontics
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    • v.49 no.4
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    • pp.214-221
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    • 2019
  • Objective: To investigate the effects of reversing the coiling direction of nickel-titanium closed-coil springs (NiTi-CCSs) on the force-deflection characteristics. Methods: The samples consisted of two commercially available conventional NiTi-CCS groups and two reverse-wound NiTi-CCS groups (Ormco-Conventional vs. Ormco-Reverse; GAC-Conventional vs. GAC-Reverse; n = 20 per group). The reverse-wound NiTi-CCSs were directly made from the corresponding conventional NiTi-CCSs by reversing the coiling direction. Tensile tests were performed for each group in a temperature-controlled acrylic chamber ($37{\pm}1^{\circ}C$). After measuring the force level, the range of the deactivation force plateau (DFP) and the amount of mechanical hysteresis (MH), statistical analyses were performed. Results: The Ormco-Reverse group exhibited a significant shift of the DFP end point toward the origin point (2.3 to 0.6 mm), an increase in the force level (1.2 to 1.3 N) and amount of MH (1.0 to 1.5 N) compared to the Ormco-Conventional group (all p < 0.001), which indicated that force could be constantly maintained until the end of the deactivation curve. In contrast, the GAC-Reverse group exhibited a significant shift of the DFP-end point away from the origin point (0.2 to 3.3 mm), a decrease in the force level (1.1 to 0.9 N) and amount of MH (0.6 to 0.4 N) compared to the GAC-Conventional group (all p < 0.001), which may hinder the maintenance of force until the end of the deactivation curve. Conclusions: The two commercially available NiTi-CCS groups exhibited different patterns of change in the force-deflection characteristics when the coiling direction was reversed.

Machined Profile Characteristics for Feedrate Change in Ball End Mill Cutting (볼엔드밀 가공시 이송변화에 따른 가공형상 특성)

  • 왕덕현;김원일;이윤경;임채열;우정윤;박창수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.2
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    • pp.95-102
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    • 2002
  • Due to the development of the CNC machine tool and CAM software, sculptured surface machining can be broadly used in die and mold industries and ball end milling process is often used for the sculptured surface machining. It is found out how feedrate affects the precision of the machining and also tried to study the most suitable feedrate in specific cutting condition. Two eddy current sensors were used far measuring tool deflections of X, Y axis, dynamometer for cutting force and roundness tester for roundness. It was found that the tool deflection is getting better as tool path is going to further from the center of convex surface. The reason is that the cutting force is increased as the tool approaches to the center. Examining the roundness, cutting force and tool deflection characteristics, it was found that the most suitable feedrate is 90mm/min in convex surface and 120mm/min in concave surface.

Dynamic characteristics of flexibly supported infinite beam subjected to an axial force and a moving load (이동하중과 축하중이 작용하는 유연한 기초위에 지지된 무한보의 동특성)

  • 홍동균;김광식
    • Journal of the korean Society of Automotive Engineers
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    • v.4 no.3
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    • pp.56-68
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    • 1982
  • This paper presents analytic solutions of defection and their resonance diagrams for a uniform beam of infinite length subjected to an constant axial force and moving transverse load simultaneously. Steady solutions are obtained by a time-independent coordinate moving with the load. The supporting foundation includes damping effects. The influences of the axial force, the damping coefficient and the load velocity on the beam response are studied. The limiting cases of no damping and critical damping are also investigate. The profiles of the deflection of the beam are shown graphically for several values of the load speed, the axial force and damping parameters. Form the results, following conclusions have been reached. 1. The critical velocity .THETA.cr decreases as the axial compressive force increases, but increases as the axial tensile force increase. 2. At the critical velocity .THETA.cr the deflection have a tendency to decrease as the axial tensile force increases and to increase gradually as the axial compressive force increases. 3. In case if relatively small dampings, the deflection increases suddenly as the velocity of the moving load approaches the critical velocity, and it reachs its maximum at the critical velocity, and it decreases and become greatly affected by the axial force as the velocity increases further. 4. in case of relatively large dampings, as the velocity increases the deflection decreases gradually and it is affected little by the axial load.

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Characteristics of Ball End Milling and Rotary Die-sinking Electrical Discharge Machining for the Cutting Inclination Location (가공경사면 위치에 따른 볼엔드밀가공과 회전식 형조방전가공 특성)

  • 왕덕현;김원일;박성은;박창수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.73-80
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    • 2002
  • In this study, work materials of the ree form surface shape was machined by ball end mill cutter according to the change of cutting location and depth, and the acquired data of cutting force, tool deflection and shape accuracy were analyzed. Cutting force results were obtained with tool dynamometer and tool deflection values were measured by a couple of eddy-current sensors. Shape accuracy was obtained by roundness tester and surface profile measuring machine. As inclination angle was decreased, cutting force was increased. Cutting force showed large value at $105^{\circ}$ and $150^{\circ}$. Tool deflection was less at down milling than at up milling, decreased at 45$^{\circ}$ and 120$^{\circ}$, and shown large tool deflection at $150^{\circ}$. Roughness values were found to be bad in the inside of surface shape tool deflection. Surface accuracy was obtained better precision in down milling than in up milling.

A Study on the Static Stiffness in the Main Spindle Taper of Machin Tool (공작기계 주축 테이퍼 결합부 정강성에 관한 연구)

  • 김배석;김종관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.149-154
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    • 2001
  • This paper presents the experimental study of the static stiffness for the BT Shank(7/24 Long Taper) and the HSK Tool Shank(1/10 Short taper). The static stiffness test was performed under different experimental conditions. The results obtained are as follows ; As known in the analysis results of the Load-Deflection diagram of the 7/24 Test tool shank, it is turned out that the diagram is a linear characteristics without regard to axial drawing force and according as the axial drawing force get to the 6kN, the static stiffness of the shank increase linearly. Thus the effective axial drawing force which maintains the static stiffness of the Main spindle taper of Machine Tool is larger than 6kN. It is found that the Load-Deflection diagram with 6kN of drawing force in the 1/10 Test tool shank is characterized by non-linear. But according as the axial drawing force is increasing by the 8kN, the diagram is characterized by linear. And increasing amount of deflection is about 60%. Therefore commendable axial drawing force is larger than 8kN. As a result, considering that the actual drawing force of the Machining Center is about 1300kgf and axial drawing force 12kN is equivalent amount as a 1220kgf, it is turned out that 1/10 Test tool shank superior to 7/24 Test tool shank in the static stiffness.

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Dynamic Characteristics of Cantilever Pipe Conveying Fluid with the Moving Masses (이동질량을 가진 유체유동 외팔 파이프극 동특성)

  • 윤한익;손인수
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.7
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    • pp.550-556
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    • 2002
  • The vibrational system of this study is consisted of a cantilever pipe conveying fluid. the moving mass upon it and an attacked tip mass. The equation of motion is derived by using Lagrange equation. The influences of the velocity and the inertia force of the moving mass and the velocities of fluid flow in the pipe haute been studied on the dynamic behavior of a cantilever pipe by numerical method. As the velocity of the moving mass increases, the deflection of cantilever pipe conveying fluid is decreased. Increasing of the velocity of fluid flow make the amplitude of cantilever pipe conveying fluid decrease. The deflection of the cantilever pipe conveying fluid is increased by moving masses. After the moving mass passed upon the cantilever pipe, the amplitude of pipe is influenced due to the deflection of pipe tilth the effect of moving mass and gravity.

Analysis and Design considerations of Energy Absorbing Steering System Using Orthogonal Arrays (직교배열표를 이용한 에너지흡수 조향계의 해석 및 설계)

  • 임재문;한선규;전원기;우덕현;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.144-155
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    • 1999
  • An occupant analysis code SAFE (Safety Analysis For occupant crash Environment) is utilized to simulate and improve the crash performance of an energy absorbing steering system. The safety standard FMVSS 203 is simulated and used for design evaluations . Segments and contact elliposids are utilized to model the bod blocks and the components of the steering system with SAFE. Spring-damper elements and force-deflection characteristics are utilized to model the energy absorbing components such as the plate and the polyacetal molding. The plate absorbs the impact energy through tensile deformation . Whereas, the polyacetal molding absorbs the impact energy through compression. the body block test is carried out to validate tie simulation model, and real component tests are performed to extract the force-deflection curves . After the model is validated , the parameter study is carried out to evaluate the crash performance of the energy absorbing components. A performance measure is defined for the parameter study. Using the results of the parameter study and managing the orthogonal arrays, optimum design values of energy absorbing components are determined to minize the occupant injury.

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Seismic Response Analyses of Seismically Isolated Structures Using the Laminated Rubber Bearings

  • Koo, Gyeong-Hoi;Lee, Jae-Han;Bong Yoo
    • Nuclear Engineering and Technology
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    • v.30 no.5
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    • pp.387-395
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    • 1998
  • In general, the laminated rubber bearing (LRB), a composite structure laminated with the elastic rubber and steel plates, has a complex hysteretic nonlinear characteristics in relationships between the restoring force and shear deflection. The representative nonlinear characteristics of LRB include the change of hysteresis loop with cyclic shear deflections and the hardening effects at large shear deflection regions. Changes of the hysteresis loop of LRB with cyclic shear deflections affect the horizontal stiffness and the damping characteristics. The hardening behavior of LRB in large shear deflection region results in an increased horizontal stiffness and therefore, has a great impacton the seismic responses. In this paper, the seismic response analysis is carried out using the modified hysteretic bi-linear model of LRB, which takes into account the hysteresis loop change and the hardening behavior with cyclic shear deflection. The results on seismic responses are compared with those obtained using the widely used hysteretic hi-linear model. The new model is found to reveal the greater amount of peak acceleration response.

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Experimental study on the cable rigidness and static behaviors of AERORail structure

  • Li, Fangyuan;Wu, Peifeng;Liu, Dongjie
    • Steel and Composite Structures
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    • v.12 no.5
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    • pp.427-444
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    • 2012
  • This paper presented a new aerial platform-AERORail for rail transport and its structure evolution based on the elastic stiffness of cable; through the analysis on the cable properties when the cable supported a small service load with high-tensile force, summarized the theoretical basis of the AERORail structure and the corresponding simplified analysis model. There were 60 groups of experiments for a single naked cable model under different tensile forces and different services loads, and 48 groups of experiments for the cable with rail combined structure model. The experimental results of deflection characteristics were compared with the theoretical values for these two types of structures under the same conditions. It proved that the results almost met the classical cable theory. The reason is that a small deflection was required when this structure was applied. After the tension increments tests with moving load, it is verified that the relationships between the structure stiffness and tension force and service load are simple. Before further research and applications are made, these results are necessary for the determination of the reasonable and economic tensile force, allowable service load for the special span length for this new platform.