• Title/Summary/Keyword: Force model

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Automatic Feedrate Adjustment for 2D Profile Milling (2차원 윤곽가공에서 이송률 자동 조정)

  • 고기훈;서정철;최병규
    • Korean Journal of Computational Design and Engineering
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    • v.5 no.2
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    • pp.175-183
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    • 2000
  • Proposed in this paper is a model-bated AFA (automatic feedrate-adjustment) method for maintaining smooth cutting-loads (i.e., cutting-force) during 2D-profile milling. Before the cutting-force model was established, some assumptions were verified through a series of preliminary cutting experiments (The results found that the curving-force was independent of the cutting speed and the cutting action at the cutter bosom). From the data obtained during the main cutting experiments, a “chip-load/cutting-force model”representing the cutting-force as a function of the chip-load (i.e., effective cutting-depth) and a feedrate is proposed. Based on the model. an AFA scheme for maintaining smooth cutting-force by adjusting the feedrate (i.e., F-code) according to the changes in chip-load was proposed. To check the validity of the proposed AFA scheme. another set of cutting experiments was conducted by using feedrate-adjusted NC-data while monitoring the actual machining processes using an accelerometer. The experimental results showed that the proposed AFA-scheme was quite effective.

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A New Model of Magnetic Force in Magnetic Levitation Systems

  • Lee, Y.S.;Yang, J.H.;Shim, S.Y.
    • Journal of Electrical Engineering and Technology
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    • v.3 no.4
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    • pp.584-592
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    • 2008
  • In this paper, we propose a new model of the magnetic control force exerted on the levitation object in magnetic levitation systems. The model assumes that the magnetic force is a function of the voltage applied to an electromagnet and the position of a levitation object. The function is not explicitly expressed but represented through a 2D lookup table constructed from the experimentally measured data. Unlike the conventional model that reveals only local characteristics of the magnetic force, the proposed model shows global characteristics satisfactorily. Specially devised measurement equipment is utilized in order to gather the data required for model construction. An experimental procedure to construct the model is presented. We apply the proposed model to designing a sliding mode controller for a lab-built magnetic system. The validity of the proposed model is illustrated by comparing the performances of the controller adopting the conventional model with that of the controller adopting the proposed model.

The Prediction of Cutting Force and Surface Topography by Dynamic Force Model in End Milling (엔드밀 가공시 동적 절삭력 모델에 의한 절삭력 및 표면형상 예측)

  • 이기용;강명창;김정석
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.4
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    • pp.38-45
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    • 1997
  • A new dynamic model for the cutting process inb the end milling process is developed. This model, which describes the dynamic response of the end mill, the chip load geometry including tool runout, the dependence of the cutting forces on the chip load, is used to predict the dynamic cutting force during the end milling process. In order to predict accurately cutting forces and tool vibration, the model which uses instantaneous specific cutting force, inclueds both regenerative effect and penetration effect, The model is verified through comparisons of model predicted cutting force with measured cutting force obtained from machining experiments.

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Model-Based Monitoring of the Turning Force (모델에 근거한 선삭력 모니터링)

  • 허건수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.11-15
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    • 1999
  • Monitoring of the cutting force signals in cutting process has been well emphasized in machine tool communities. Although the cutting force can be directly measured by a tool dynamometer, this method is not always feasible because of high cost and limitations in setup. In this paper an indirect cutting force monitoring system is developed so that the cutting force in turning process is estimated based on a AC spindle drive model. This monitoring system considers the cutting force as a disturbance input to the spindle drive and estimates the cutting force based on the inverse dynamic model. The inverse dynamic model represents the dynamic relation between the cutting force, the motor torque and the motor power. The proposed monitoring system is realized on a CNC lathe and its estimation performance is evaluated experimentally.

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THE FINITE ELEMENTS ANALYSIS IN THE THREE DIMENSIONAL CELL CULTURE MODEL OF THE COLLAGEN MATRIX ACCORDING TO THE APPLICATION FORCE (교원섬유 기질을 이용한 3차원 세포 배양 모델에 기계적인 힘을 가하는 경우 기질을 통하여 세포에 가해지는 힘의 특성에 대한 비교 분석 연구)

  • Kim, Hyeon-Jong;Rhyu, In-Chul;Park, Jun-Woo;Kim, Seong-Gon
    • Journal of the Korean Association of Oral and Maxillofacial Surgeons
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    • v.34 no.2
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    • pp.151-156
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    • 2008
  • Different kinds of forces can be applied to the biological tissue. The analysis of the applied force is highly important to explain the mechanism of cellular response. In this study, the applied force to the collagen gel was analyzed by the finite elements analysis. The model received two different kinds of static force (compression and tension). The force range was 50g to 400g. In results, von Mises stress was concentrated in the peripheral region in the compression model. It was concentrated in the central area in the tension model. However, the compressive force was high in the peripheral area of the compression model and the tensional force was also high in the same area of the tension model. In conclusion, the applied force could be different to the region and it should be considered in the experiment to analyze the effects of the mechanical force on the cells.

Design of Lateral Force Estimation Model for Rough Terrain Mobile Robot and Improving Estimation Reliability on Friction Coefficient (야지 주행 로봇을 위한 횡 방향 힘 추정 모델의 설계 및 마찰계수 추정 신뢰도의 향상)

  • Kim, Jiyong;Lee, Jihong;Joo, Sang Hyun
    • The Journal of Korea Robotics Society
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    • v.13 no.3
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    • pp.174-181
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    • 2018
  • For a mobile robot that travels along a terrain consisting of various geology, information on tire force and friction coefficient between ground and wheel is an important factor. In order to estimate the lateral force between ground and wheel, a lot of information about the model and the surrounding environment of the vehicle is required in conventional method. Therefore, in this paper, we are going to estimate lateral force through simple model (Minimal Argument Lateral Slip Curve, MALSC) using only minimum data with high estimation accuracy and to improve estimation reliability of the friction coefficient by using the estimated lateral force data. Simulation is carried out to analyze the correlation between the longitudinal and transverse friction coefficients and slip angles to design the simplified lateral force estimation model by analysing simulation data and to apply it to the actual field environment. In order to verify the validity of the equation, estimation results are compared with the conventional method through simulation. Also, the results of the lateral force and friction coefficient estimation are compared from both the conventional method and the proposed model through the actual robot running experiments.

Analysis of Pulsed GMAW Using Force-Displacement Model (힘-변위 모델을 이용한 펄스 GMAW의 해석)

  • Arif, Nabeel;Lee, Jae-Hak;Yoo, Choong-Don
    • Journal of Welding and Joining
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    • v.27 no.1
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    • pp.59-64
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    • 2009
  • In order to determine the One-Drop One-Pulse(ODOP) condition of the pulsed gas metal arc(GMA) welding, the drop detaching phenomenon during the peak time is investigated using the force-displacement model. The drop detaching criterion is established based on the displacement of the pendant drop, and the forces exerted on the drop are calculated using the Modified Force Balance Model(MFBM). The effects of wire melting on the drop size and force are included in the force-displacement model. While the peak current has most significant effects on the drop detaching time, the initial drop mass prior to the peak time also influences drop transfer. The calculated results show good agreements with the experimental data, which implies that the ODOP condition can be predicted using the force-displacement method.

Development of Cutting Force Model for Face Milling Operation Using 3-Directional Specific Cutting Force Coefficients (3축방향의 비절삭 계수를 이용한 정면 밀링 절삭력 모델 개발)

  • Kim, Hee-Sool;Lee, Sang-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.1
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    • pp.116-129
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    • 1991
  • A cutting force model for face milling operation using 3-directional specific cutting force coefficients is developed. The model is taken into consideration factors such as cutter geometry, machining conditions, spindle eccentricity, insert initial postion errors, etc. The simulated force in X, Y, Z directions from the model are subsequently compared with measured forces in the time and frequency domains. The simulated forces have a good agreement with measured forces.

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Development of Dynamic Cutting Force Model by Mean Specific Cutting Pressure in Face Milling Process (평균 비절삭저항을 이용한 정면 밀리의 동절삭력 모델 개발)

  • Lee, Byung-Cheol;Baek, Dae-Kyun;Kim, Hee-Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.39-52
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    • 1995
  • In order to design and improve a new machine tool, there is a need for a better understanding of the dynamic cutting force. In this paper, the computer programs were developed to predict the dynamic cutting force by the mean specific cutting pressure in the face milling process. The simulated cutiing forces in X, Y, Z directions resulted from the developed dynamic cutting force model are compared with the measured cutiing forces in the time and frequency domains. The simulated cutting force model have a good agreement with the measured forces in comparison with those resulted from the existing cutting force model.

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