• Title/Summary/Keyword: Foaming process

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Experimental analysis of pultrusion process for phenolic foam composites (발포 복합재료 Pultrusion 공정의 실험적 해석)

  • Yun MyungSeok;Lee WooIl
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.143-146
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    • 2004
  • Pultrusion process of phenolic foam composite is investigated. Phenolic foam composites provide heat and flame resistance with less weight. When made into foam, a variety of properties can be obtained with different bubble size and number density. In this study, effect of process variables on the foaming characteristics of phenolic resin composites during pultrusion process has been studied experimentally. The process variables considered are the heating temperature and the pulling speed as well as the mass fraction of blowing agent. Experiments were performed using a laboratory scale pultrusion apparatus. Optimal process condition was found by observing the micro-morphology.

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Mycolic Acid-Containing Actinomycetes Associated with Activated Sludge Foam

  • Seong, Chi-Nam;Kim, Young-Sook;Baik, Ken-Shik;Lee, Soon-Dong;Hah, Yung-Chil;Kim, Seung-Bum;Goodfellow, Michael
    • Journal of Microbiology
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    • v.37 no.2
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    • pp.66-72
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    • 1999
  • Mycolic acid-containing actinomycetes associated with extensive foaming in the aeration basin of the activated sludge process were isolated and analyzed by phenotypical, chemotaxonomical and phylogenetic methods. Whole cell sugar patterns of two isolates were pattern A. The nearly complete sequences of the 16S rRNA genes (rDNAs) of the isolates were determined and compared by using several tree-making algorithms. With polyphasic methods, strain SCNU1 was identified as Gordona sputi, and strain SCNU5 assigned to the genus Tsukamurella. The presence of opportunistic pathogens of chronic lung infections within foams can cause public health problems and render waste-treatment processes inefficient.

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Preparation of Ceramic Foam Filter and Air Permeability (집진용 세라믹 필터의 제조 및 공기 투과 특성)

  • 박재구
    • Journal of Korean Society for Atmospheric Environment
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    • v.16 no.4
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    • pp.381-388
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    • 2000
  • Ceramic foam prepared with cordierite as a starting material by foam method was tested to evaluate the feasibility as a filter for the dust collection in hot gas. Two different types of agents Benzethonium chloride (BZTC, C27H42NO2Cl) and Sodium Lauryl Sulfate(SLS, CH3(CH2)11OSO3Na) were used as foaming agents in foaming process. Porosityof ceramic foam was about 80% and mean pore size were 100${\mu}{\textrm}{m}$ for SLS agent and 200 ${\mu}{\textrm}{m}$ for BZTC. It was observed that ceramic foam was composed of continuous macro-pore structure with opening windows interconnecting macro-pores. The surface of ceramic foam support of was coated with cordierite particles ranged from 20${\mu}{\textrm}{m}$ to 50${\mu}{\textrm}{m}$ Meso-pore size in the coating layer on ceramic foam was below 10${\mu}{\textrm}{m}$. While air permeability of the support increased with increasing macro-pore size coated ceramic filters showed a constant permeability without regard to the macro-pore size of the support. The permeabuilities of support varied in the range of 600$\times$10-13m2 to 1000$\times$10-13m2. For the case of coated ceramic filter it was about 200$\times$10-13m2. As a result of particle trapping test by using fly ash the particle removal efficiency was over the 99.9%.

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Characterization of Lightweight Earthenware Tiles using Foaming Agents

  • Lee, Won-Jun;Cho, Woo-Suk;Hwang, Kwang-Taek;Kim, Jin-Ho;Hwang, Hae-Jin;Lee, Yong-Ouk
    • Journal of the Korean Ceramic Society
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    • v.52 no.6
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    • pp.473-478
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    • 2015
  • Green bodies of earthenware tile were prepared from a mixture of earthenware tile powder and SiC as forming agents by applying a conventional process. Granule powder for tile samples was prepared using the spray drying method with commercial earthenware raw material with a quantity of SiC of 0.3 wt%. The applied pressure was $250kg{\cdot}f/m^2$ and the firing temperature was $1050-1200^{\circ}C$. The effects of the SiC particle size and sintering temperature on the open porosity and total porosity were investigated and the correlative mechanism was also discussed. While total porosity was not significantly changed by decreasing the SiC particle size, the open porosity showed a gradual decrease, which represents an increase of the closed porosity. As the sintering temperature increased, coarsening was made among the pores due to excessive oxidation. The volume shrinkage and bending strength were demonstrated for the sintered tile samples. The sintered bulk density was also measured to determine the weight reduction value.

Foamic Characteristics of Porous Materials Using the Duckeum Gold and Silver Mine′s Waste Slime

  • Kim, Hyung-Seok;Ahn, Ji-Whan;Lee, Hyoung-Ho;Kim, Hwan;Park, Kyung-Sun;Lee, Kyuh-Young;Lee, Hong-Lim;Kim, Kyung-Soo
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.427-431
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    • 2001
  • In this research, porous materials were made from mine's waste slime. As a temperature changes, a phase changes, a porosity, and a mechanical strength of porous materials were observed and measured. The process of pore-formation was observed by SEM according to the change of heat-treatment temperature and time. It fumed out that the foaming reaction of mine's waste slime was resulted from liquid phase by decomposition of the sanidine and the muscovite-3T. When heat- treated at over 120$0^{\circ}C$, it appeared high porosity. And, to activate the foaming reaction, an alkaline oxide concerned with liquid formation was added and its effects were examined.

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Development of low foamed-high strengthen styrofoam by dielectric heating II (유전가열에 의한 고강도-저발포 스티로폼 개발 II)

  • 한두희
    • Proceedings of the KAIS Fall Conference
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    • 2001.05a
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    • pp.281-283
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    • 2001
  • The low foamed high strengthen styrofoam samples made by dielectric heating are discussed. We used the oscillator which have the frequency of 13.6MHz and the Power of 7kW. 3 times expanded beads by steaming method were used in our foam-molding test. Internal fusion properties and density of internal structure were improved by dielectric foaming process. At the temperature of 105-110$^{\circ}C$, the internal fusion property was maximally improved.

Development of Environmental-friendly N-Acyl Taurates Manufacturing Process and Evaluation of their Physical Properties (N-Acyl Taurates의 환경친화적인 제조공정 개발 및 이의 물성 연구)

  • Park, Ji Na;Song, Ah Ram;Jeong, Yong Wu;Bae, Jae Heum;Ji, Heung Jin;Lim, Ho
    • Clean Technology
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    • v.11 no.4
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    • pp.195-204
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    • 2005
  • A new condensation process for manufacturing N-acyl taurates which generates less pollutant and produces more than 60 % yield in comparison with the conventional process has been developed in this work. Its optimum process conditions are at $210{\sim}230^{\circ}C$ of reaction temperature and 6 ~ 9 hour of reaction time when Parasol 123 of petroleum refired oil is employed as process solvent and mixed catalysts of sulfonic acid and phosphoric acid are utilized as process catalyst. And the qualities of N-acyl taurates produced by this new process are similar to or better than those of imported product judging from their acid value, amine value and color. Thus, it can be said that the newly developed process for manufacturing N-acyl taurates in this work is better than the conventional process. The physical properties of N-acyl taurates produced in this work such as surface tension, foaming power, foaming stability, hard water stability, and emulsifying power etc. were compared with those of commercially available anionic surfactants. And the experimental results show that N-acyl taurates shows good physical properties and that they can be alternative to conventional anionic surfactants.

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Characteristics of White Water from Enzyme Deinking process for ONP at Low Alkalinity

  • Eom, Tae-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.5
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    • pp.44-49
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    • 2009
  • Old newspaper was deinked using commercial cellulolytic enzymes and a surfactant complex at low alkalinity. The properties of the deinked pulp(DIP) were evaluated and the suspended solids content, cationic demand, turbidity, and chemical oxygen demand(COD) of the process water were measured. The results can summarized as follows, 1. The brightness and yield of the DIP were improved using enzymatic surfactant complex deinking. 2. The amount of foaming during deinking with the enzyme surfactant complex was higher than that with synthetic surfactant deinking. However, it was not sufficient to cause process problem. 3. The pH and turbidity of the white water from deinking with the enzyme surfactant complex were similar to those of the white water from surfactant deinking. 4. The suspended solids content, cationic demand, and COD of the white water from deinking with the enzyme surfactant complex were improved compared to those of the white water from surfactant deinking.

Injection Molded Microcellular Plastic Gear (I) - Process Design for the Microcellular Plastic Gear - (초미세발포 플라스틱 기어에 관한 연구 (I) - 초미세발포 플라스틱 기어의 공정설계 -)

  • Ha Young Wook;Chong Tae Hyong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.647-654
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    • 2005
  • This research Proposes a Process design of injection molded microcellular plastic gears for enhancing the fatigue strength/durability and accuracy of the gears applying thermodynamic instability to microcellular foaming process. To develop the injection molded plastic gears by way of microceliular process, it is absolutely necessary the following two process design. The first is microcellular forming process for enhancing the strength/durability of plastic gears. To be microcellular process succeeded, based on the microcellular principle, mechanical apparatus is designed where nucleation and cell growth are to be generated renewably. The second is the counter pressure process which is mainly fur improving the tooth surface roughness and the accuracy of microcellular gears. For the former process, screw, nozzle and gas equipment are newly designed, and for the latter, counter pressure by nitrogen gas is intentionally brought about into mold cavity when injecting plastic gears. Based on the proposed process design, using gear mold, experiments of injection molding show that, in internal space of plastic gears, microcellular nuclear cells less than 5 lim in diameter have been generated homogeneously via electron microscope photos.

Characteristics of Thermoplastic Vulcanizate Weatherstrip Prepared by Water-Foaming Technique (수발포 기술을 적용한 열가소성 고무 Weatherstrip 특성)

  • 이성훈;김진국
    • Polymer(Korea)
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    • v.27 no.5
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    • pp.436-442
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    • 2003
  • Thermosetting elastomer such as EPDM (Ethylene Propylene Dien Rubber) has been applied to the sponge weatherstrip of a vehicle as a main material. However, the thermosetting elastomers have limited recycling and have brought about the environmental problems. Furthermore, many steps of the manufacturing process such as formulation, mastication and vulcanization make difficult to control uniformity of the endproducts. These problems of current EPDM weatherstrip necessitated development of a new recyclable material, Thermoplastic Vulcanizates (TPV). In this study the influence of the water contents, and the processing conditions. On the foam density and structure in water blowing process was carried out. We found that TPV also can be foamed with water, maintaining the uniformity form this study. Therefore, many inevitable problems of EPDM weatherstrip can be solved, and this new technique is expected to take a roll of making a breakthrough in the rubber industry.