• Title/Summary/Keyword: Foam material

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The Combustion Gases Toxicity Evaluation of Plastics Material by Colorimetric Gas Detector Tubes (가스검지관법에 의한 플라스틱재료의 연소가스 독성평가)

  • 박영근;김동일;현성호
    • Fire Science and Engineering
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    • v.16 no.4
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    • pp.77-84
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    • 2002
  • In this paper, we had analyzed comsbustion gases using a GASTEC colorimetric gas detector tube according to the method of NES 713 in order to combustion gases toxicity evaluation for beads polystyrene foam, extruded polystyrene foam, rigid polyurethane foam, flexible polyurethane foam, flexible polyvinyl chloride pipe, vinyl floor cover, polyethyelene foam(flame retardant untreated) and polyethyelene foam (flame retardant treated) of plastics material. As results of gas analyses by using this method, comsbustion gases producted from small specimens of plastics material had reached fatal to man at 30 minutes exposure time that had possesed toxicity index of more than 1. Toxicity indexes of each specimen were estimated range of 4.3∼179.2, flexible polyvinyl chloride showed the hightest toxicity index at 179.2, and beads polystyrene foams showed the lowest toxicity index at 4.3.

Energy Absorption Characteristics of CFRP/Foam Circular Members according to Interface Number (계면수 변화에 따른 CFRP/Foam 원형부재의 에너지 흡수특성)

  • Choi, Ju-Ho;Lee, Kil-Sung;Yang, In-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.603-608
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    • 2010
  • In this study, one type of circular shaped composite tube was used, combined with reinforcing foam and without foam. Furthermore, CFRP(Carbon Fiber Reinforced Plastic) circular member manufactured from CFRP prepreg sheet for lightweight design. CFRP is an anisotropic material which is the most widely adapted lightweight structural member. The crashworthy behavior of circular composite material tubes subjected to static axial compression under same conditions is reported in this paper. Test was executed in order to compare the results to the energy absorption and collapse shape. The collapse mode during the failure process were observed and analyzed. The behavior of polymeric foams to the tubes crashworthiness were also investigated. According to the experimental results, specimens filled with foam are higher total energy absorption than the other specimens not filled with the foam.

Active Noise Control in the Duct Using the Ring-type Smart Foam and the Optimization of a Cancellation Path (환형 스마트 폼을 이용한 덕트 내부의 능동 소음 제어 및 상쇄 경로 최적화)

  • 한제헌;강연준
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.7
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    • pp.499-507
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    • 2003
  • This paper presents a method for active noise control (ANC) in a duct by using a ring-tyPe smart foam. The ring-type smart foam consists of an elastic porous material of lining shape and a PVDF film embedded In the material. The PVDF element acts as a secondary sound source to reduce the noise. Active noise control using a ring-type smart foam is only effective locally because of the way to excite radially. To enlarge the quiet zone, the duct Is lined with additional acoustic foam between the smart foam and the error microphone. When cancellation path ks optimized by the LMS/RLS algorithm, the computation power is reduced while control performance Is maintained. The filtered-x LMS algorithm is used to minimize the error signal.

Study of Al-Alloy Foam Compressive Behavior Based on Instrumented Sharp Indentation Technology

  • Kim Am-Kee;Tunvir Kazi
    • Journal of Mechanical Science and Technology
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    • v.20 no.6
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    • pp.819-827
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    • 2006
  • The stress-strain relation of aluminum (Al) alloy foam cell wall was evaluated by the instrumented sharp indentation method. The indentation in a few micron ranges was performed on the cell wall of Al-alloy foam having a composition or Al-3wt.%Si-2wt.%Cu-2wt.%Mg as well as its precursor (material prior to foaming). To extract the stress-stram relation in terms of yield stress ${\sigma}_y$, strain hardening exponent n and elastic modulus E, the closed-form dimensionless relationships between load-indentation depth curve and elasto-plastic property were used. The tensile properties of precursor material of Al-alloy foam were also measured independently by uni-axial tensile test. In order to verify the validity of the extracted stress-strain relation, it was compared with the results of tensile test and finite element (FE) analysis. A modified cubic-spherical lattice model was proposed to analyze the compressive behavior of the Al-alloy foam. The material parameters extracted by the instrumented nanoindentation method allowed the model to predict the compressive behavior of the Al-alloy foam accurately.

Effect of compressible membrane's nonlinear stress-strain behavior on spiral case structure

  • Zhang, Qi-Ling;Wu, He-Gao
    • Structural Engineering and Mechanics
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    • v.42 no.1
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    • pp.73-93
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    • 2012
  • With an active structural involvement in spiral case structure (SCS) that is always the design and research focus of hydroelectric power plant (HPP), the compressible membrane sandwiched between steel spiral case and surrounding reinforced concrete was often assumed to be linear elastic material in conventional design analysis of SCS. Unfortunately considerable previous studies have proved that the foam material serving as membrane exhibits essentially nonlinear mechanical behavior. In order to clarify the effect of membrane (foam) material's nonlinear stress-strain behavior on SCS, this work performed a case study on SCS with a compressible membrane using the ABAQUS code after a sound calibration of the employed constitutive model describing foam material. In view of the successful capture of fitted stress-strain curve of test by the FEM program, we recommend an application and dissemination of the simulation technique employed in this work for membrane material description to structural designers of SCS. Even more important, the case study argues that taking into account the nonlinear stress-strain response of membrane material in loading process is definitely essential. However, we hold it unnecessary to consider the membrane material's hysteresis and additionally, employment of nonlinear elastic model for membrane material description is adequate to the structural design of SCS. Understanding and accepting these concepts will help to analyze and predict the structural performance of SCS more accurately in design effort.

Finite Element Modeling of Low Density Polyurethane Foam Material (저밀도 폴리우레탄 포옴재료의 유한요소 모델링)

  • 김원택;최형연
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.2
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    • pp.183-188
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    • 1996
  • The compressive stress-strain response of Low Density Polyurethane foam material is modeled using the finite element method. A constitutive equation which include experimental constants based on quasi-static and dynamic uniaxial compression test is proposed. Impact test with different impactor masses and velocities are performed to verify the proposed model. The comparison between impact test and finite element analysis shows good agreements.

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Combustion of Al-Ni Precursor Al3Ni Foam Manufacture of Composite Structure with Hollow Pipe and Filling of Foam and Investigation of Pore Condition (Al-Ni 전구체의 연소합성 발포에 의한 Al3Ni 폼과 할로우 파이프의 복합구조체 제작 및 폼의 충진성과 기공상태 조사)

  • Han, Chang-Suk;Jin, Sung-Yooun;Kwon, Hyuk-Ku
    • Korean Journal of Materials Research
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    • v.29 no.10
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    • pp.617-622
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    • 2019
  • In order to develop a process for manufacturing a composite structure of an intermetallic compound foam and a hollow material, the firing and pore form of the Al-Ni precursor in a steel pipe are investigated. When the Al-Ni precursor is foamed in a hollow pipe, if the temperature distribution inside the precursor is uneven, the pore shape distribution becomes uneven. In free foaming, no anisotropy is observed in the foaming direction and the pore shape is isotropic. However, in the hollow pipe, the pipe expands in the pipe axis direction and fills the pipe. The interfacial adhesion between $Al_3Ni$ foam and steel pipe is excellent, and interfacial pore and reaction layer are not observed by SEM. In free foaming, the porosity is 90 %, but it decreases to about 80 % in the foam in the pipe. In the pipe foaming, most of the pore shape appears elongated in the pipe direction in the vicinity of the pipe, and this tendency is more remarkable when the inside pipe diameter is small. It can be seen that the pore size of the foam sample in the pipe is larger than that of free foam, because coarse pores remain after solidification of the foam because the shape of the foam is supported by the pipe. The vertical/horizontal length ratio expands along the pipe axis direction by foaming in the pipe, and therefore circularity is reduced.

A Study on the Fracture Toughness of Plasma-treated Aluminum/Aluminum Foam Composites using Nitrogen Gas (알루미늄/발포알루미늄의 질소 플라즈마 표면처리에 따른 파괴인성평가)

  • Chung, Hyup-Jae;Rhee, Kyong-Yop;Han, Beom-Suck;Ryu, Yong-Mun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.8
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    • pp.51-56
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    • 2008
  • Aluminum foam material has unique properties that make them useful in applications to the automobile, construction and railroad industries. In this study, aluminum was plasma-treated using nitrogen gas to improve fracture behavior between aluminum and aluminum foam material. SLS specimens were used for fracture tests. They were performed using plasma-treated and untreated aluminum/aluminum foam specimens. It was shown that the fracture strength and the tincture toughness of aluminum/aluminum foam were improved ${\sim}86%\;and\;{\sim}250%$, respectively when the aluminum was plasma-treated using nitrogen gas.

Laser Processing Characteristic of Polystyrene Foam Pattern (폴리스티렌 폼 패턴의 레이저 가공 특성)

  • Kim, Jae-Do;Kang, Kyoung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.5
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    • pp.772-778
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    • 2003
  • Polystyrene foam is easily melted and vapoured by heat, has a proper quality in the pattern manufacturing and has a low price. The objective of this study is to develop a rapid prototyping method fur polystyrene foam pattern manufacuring to use the eliminative pattern casting (EPC). Applying fur the rapid prototyping concept reversely, the unnecessary part of section is vapored away by heat source of laser beam. In order to examine the applicability between laser beam process and polystyrene foam material, the basic experiments such as hole, line, plane and contour process are carried out. With these results, various three-dimensional shape patterns are made and this rapid prototyping tool for polystyrene foam manufacturing.

A Study of Fire-resistance Light-weight Inorganic Foam Material Using Cullet and Fly-ash (유리분말과 플라이애시를 사용한 내화성 경량 무기발포 소재 연구)

  • Shin, Hyeon-Uk;Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.79-81
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    • 2011
  • To prevent energy waste in buildings used heat insulator. Heat insulator materials can be classified inorganic and organic. The organic material is due to toxic gas emission, when a fire occurs. And it has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials. This study focused on evaluation of the physical properties and fire-resistance of inorganic foam material for using industrial by-products materials for the applicability of Fire-resistance Light-weight material.

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