• Title/Summary/Keyword: Flywheel Design

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High Speed Operating Test of a 300Wh Flywheel Energy Storage System Using Superconductor Bearings (초전도베어링을 이용한 300 Wh급 플라이휠 에너지저장장치의 고속운전시험)

  • 김영철;최상규;성태현;이준성;한영희
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.514-520
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    • 2001
  • A 300Wh class flywheel energy storage system using high Tc superconductor bearings(HTC SFES) is being developed by KIMM and KEPRI. HTC SFES consists of a flywheel rotor, superconductor bearings, a motor/generator and its controller, touch-down bearings, vacuum chamber, etc. Stiffness and damping values of superconductor bearings were experimentally estimated to be 67,700N/m and 29Ns/m respectively. The present HTC SFES was designed to have maximum operating speed of 33000 rpm, which is far above 2 rigid body mode critical speeds of 645rpm and 1,275rpm. Leaf-spring type touch-down bearing were utilized to have the system pass safely through the system critical speeds. It has been experimentally verified that the system can run stably up to 28,000 rpm so that HTC SFES is now expected to reach up to its maximum design speed of 33,000rpm without any difficulties. The Halbach array motor & generator has also been proven its effectiveness on transferring electrical energy to a rotaing composite flywheel in kinetic form.

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Rotordynamic Design and Analysis of the Rotor-Bearing System of a 500Wh Flywheel Energy Storage Device (플라이휠 에너지 저장장치 회전체계의 동역학적 설계및 해석)

  • 최상규;김영철;경진호
    • Journal of KSNVE
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    • v.8 no.1
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    • pp.81-86
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    • 1998
  • A 500Wh class high-speed Flywheel Energy Storage System (FESS) driven by a built-in BLDC motor/generator has been designed, which runs from 30000 to 60000rpm nominally. Due to the motor/generator inside, the flywheel rotor made of composites supported by PM/EM hybrid bearing system has a shape of bell or pendulum and thus requires accurate rotordynamic analysis and prediction of its dynamic behavior to secure the operating reliability. Rotordynamic analyses of the flywheel rotor-bearing system revealed that the bell shaped rotor has two conical rigid-body modes in the system operating range and the first conical mode, of which nodal point lies in the radial EM bearing position, can adversely affect the dynamic response of the rotor at the corresponding critical speed. To eliminate the possibility of wild behavior of the rotor, two guide bearings are adopted at the upper end of the rotor and motor/generator. It was also revealed that the EM bearing stiffness if 0.5~1.0E+6 N/m and damping of 2000 Ns/m are favirable for smooth operation of the system around the 2nd critical speed.

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Dynamic Behavior of a Flywheel Rotor System Using Superconductor Bearings (초전도베어링을 이용한 플라이훨 로터의 동특성)

  • Kim, Young-Cheol;Choi, Sang-Kyu;Lee, Jun-Sung;Han, Young-Hee;Sung, Tae-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1071-1077
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    • 2000
  • Recently, several attempts have been made to apply high Tc superconductor bearings of thrust type to flywheel energy storage system (FESS) throughout the world. Radial type superconductor bearings, however, have never been tried to the real FESS. KEPRI has developed its own radial type bearings and is now currently applying them to a FESS designed by KIMM, for the first time. In this paper preliminary test results of bearing performance and dynamic behavior of the flywheel rotor system mounted on them are presented. The dynamic properties, i.e, stiffness and damping, of the superconductor bearings were experimentally estimated using the static loading test as well as the impact test. The test revealed that stiffness value of the present superconductor bearings is about 67,700N/m and the damping value 29Ns/m. It was also found out that these bearings have some levitation drift problems due to excessive vibrations encountered while passing through the critical speeds. With recommend backup bearings to limit the vibration amplitudes of the rotor it is predicted that the flywheel rotor will show stable operations in the design speed range.

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Design of UPS system using SMB Flywheel Energy Storage System (초전도 플라이휠 에너지 저장시스템을 이용한 UPS 설계)

  • 정환명;최재호
    • The Transactions of the Korean Institute of Power Electronics
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    • v.5 no.6
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    • pp.610-619
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    • 2000
  • This paper presents an off-line UPS using the high temperature superconductive magnetic bearing. FES(Flywheel Energy Storage) system has good advantages in compare with lead acid battery. So, high efficiency FES using high temperature SMB(superconductive magnetic bearing) was composed in this paper. The outer rotor type of PMSM(Permanent Magnet Synchronous Motor) as motor/generator was used for the experiment, and square wave current and sinusoidal wave control methods was compared for high efficiency operation of motor/generator. The circuit for in phase sinusoidal wave current control with EMF in the full speed range was designed and the proposed flywheel energy storage system was applied in single phase off-line UPS system. As the stable operation characteristics of prototype system was confirmed, the its excellence as energy storage device in Off-line UPS was proved.

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Rotordynamic Design and Analysis of the Rotor-Bearing System of a 500Wh Flywheel Energy Storage Device (플라이휠 에너지 저장장치 회전체계의 동역학적 설계 및 해석)

  • 최상규;김영철;경진호
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.283-289
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    • 1997
  • A 500Wh class high-speed Flywheel Energy Storage System (FESS) driven by a built-in BLDC motor/generator has been designed, which runs from 30000 to 60000rpm nominally. Due to the motor/generator inside, the flywheel rotor made of composites supported by PM/EM hybrid bearing system has a shape of bell or pendulum and thus requires accurate rotordynamic analyses and prediction of its dynamic behavior to secure the operating reliability. Rotordaynamic analyses of the flywheel rotor-bearing system revealed that the bell shaped rotor has two conical rigid-body modes in the system operating range and the first conical mode, of which nodal point lies in the radial EM bearing position, can adversely affect the dynamic response of the rotor at the corresponding critical speed. To eliminate the possibility of wild behavior of the rotor, two guide bearings are adopted at the upper end of the rotor and motor/generator. It was also revealed that the EM bearing stiffness of 0.5~1.0E+6 N/m and damping of 2000 Ns/m are favorable for smooth operation of the system around the 2nd critical speed.

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A New Design Analysis of Flywheel (플라이휠의 새로운 설계 해석)

  • 김재호;신영재
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.3
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    • pp.1063-1066
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    • 1991
  • 본 연구에서는 기계 기구의 각속도 변동을 줄이는데 사용되는 플라이휠을 운동에너지의 법칙을 이용하여 해석하고, 주어진 허용 각속도 변동률을 정확히 만족하 는 플라이휠의 크기를 결정하는 새로운 방법을 제시하였다. 또한 수치 해석을 통하 여 본 해석방법에 의해 설계된 플라이휠과 종래 방법에 의한 플라이휠의 성능을 비교 하였다.

Optimization of a Flywheel PMSM with an External Rotor and a Slotless Stator

  • Holm S.R;Polinder H.;Ferreira J.A.
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.3
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    • pp.215-223
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    • 2005
  • An electrical machine for a high-speed flywheel for energy storage in large hybrid electric vehicles is described. Design choices for the machine are motivated: it is a radial-flux external-rotor permanent-magnet synchronous machine without slots in the stator iron and with a shielding cylinder. An analytical model of the machine is briefly introduced whereafter optimization of the machine is discussed. Three optimization criteria were chosen: (1) torque; (2) total stator losses and (3) induced eddy current loss on the rotor. The influence of the following optimization variables on these criteria is investigated: (1) permanent-magnet array; (2) winding distribution and (3) machine geometry. The paper shows that an analytical model of the machine is very useful in optimization.

Design of Magnetic Levitating Flywheel Energy Storage System (자기부상형 플라이휠 에너지 저장 장치의 자기베어링 시스템 설계)

  • Yoo, S.;Mo, S.;Choi, S.;Lee, J.;Han, Y.;Noh, M.D.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.963-967
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    • 2007
  • Flywheel energy storage systems (FESS) have advantages over other types of energy storage methods due to their infinite charge/discharge cycles and environmental friendliness. The system has two radial bearings and one hybrid-thrust bearing. Thrust hybrid-type bearing use permanent magnet to relieve gravity load. The radial bearings were designed to provide sufficient force slew rate considering the unbalance disturbance at the operating speeds. In this paper, we will derive dynamic model of hybrid-type bearing using permanent magnet for thrust bearing and present simulation and stability of the model.

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Rotational loss assessment of flywheel energy storage system by Motor/Generator core (전동/발전기 코어에 의한 초전도 플라이휠 에너지 저장장치의 회전손실 특성 평가)

  • Lee, Jeong-Phil;Han, Young-Hee;Jung, Se-Yong;Han, Sang-Chul;Jeong, Nyeon-Ho;Sung, Tae-Hyun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.10
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    • pp.1775-1781
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    • 2007
  • In this paper, the rotational loss of the superconductor flywheel energy storage system (SFES) by motor/generator stator core was assessed. To do this, the vertical axial type SFES with journal type superconductor bearing was manufactured. To quantitatively assess the rotational loss by the stator core, the rotational losses by superconductor bearing and the degree of a vacuum were measured. In case of variation of the inner radius and outer radius of the stator core, the rotational losses were measured. From the experimental results, It is confirmed that the rotational loss can be reduced by means of the optimal stator core design.

A Review of Optimum Damper Characteristics of Dual Mass Flywheel (듀얼매스 플라이휠의 최적 댐퍼 특성에 대한 고찰)

  • 박동훈;최명진
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.986-990
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    • 2002
  • Dual Mass Flywheel(DMF) is used in order to improve the vibration characteristics of drivetrain of manual transmission vehicles. Regardless of its complexity and high cost, application of DMF is keep increasing due to a trend of using Diesel engines in passenger cars and light weight design of drivetrains. Modeling and analysis of DMF is rather simple, but finding out optimum parameters of damper may not be easy. Furthermore, its realization in DMF has some limitations due to DMF's structure and its structure dependent damping characteristics. Requirements on spring-damper characteristics of DMF has been reviewed and investigations on structures and damping characteristics of currently Produced DMFs have been made in this paper. Also, ideal spring and damper characteristics has been proposed based on such investigations.

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