• Journal of the Korean Ceramic Society
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• v.53 no.3
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• pp.354-361
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• 2016

The purpose of this study was to prepare lightweight foamed concrete by mixing coal fly ash of circulating fluidized bed combustion(CFBC) with cement, and to develop uses for recycling by analyzing carbonation behavior resulting from a change in conditions for pressurized carbonation. For concrete, CFBC coal fly ash was mixed with Portland cement to the water-binder ratio of 0.5, and aging was applied at room temperature after 3 days of curing at $20^{\circ}C$, RH 60%. For carbonation, temperature was fixed at $60^{\circ}C$ and time at 1 h in the use of autoclave. Pressures were controlled to be $5kgf/cm^2$ and the supercritical condition of $80kgf/cm^2$, and gas compositions were employed as $CO_2$ 100% and $CO_2$ 15%+N2 85%. In the characteristics of produced lightweight concrete, the characteristics of lightweight foamed concrete resulting from carbonation reaction were affirmed through rate of weight change, carbonation depth test, air permeability, and processing analysis for the day 28 specimen. Based on these results, it is concluded that the present approach could provide a viable method for mass production of eco-friendly lightweight foamed concrete from CFBC coal fly ash stabilized by carbonation.

• Journal of the Korean Ceramic Society
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• v.55 no.2
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• pp.160-165
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• 2018

This paper investigates the reaction rate of $CO_2$ storing carbonation hybrid reaction by comparing the behavior of carbonation between $Ca(OH)_2$ and fly ash with that of CFBC (Circulating Fluidized Bed Combustion) containing plenty of Free-CaO. Because fly ash with CFBC contains a lot of unreacted CaO, it cannot be used as a raw material for concrete admixtures and its usages are limited. To reuse such material, we stabilized unreacted CaO by carbonation and investigated the carbonation rate. We used a pH meter and a thermometer to check the rate of the carbonization. Also, we set the contents of fly ash with CFBC, $Ca(OH)_2$, flow and fluid of $CO_2$, respectively, to 100 g, 50 g, 100 ~ 1000 cc/min and 400 g based on the content of Free-CaO. We used carbonated water instead of water, and added an alkaline activator to promote the carbonation rate. As a result, the addition of the alkaline activator and carbonated water promoted the rate of carbonation via a hybrid reaction.

• Journal of the Korean Ceramic Society
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• v.52 no.2
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• pp.154-158
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• 2015

This paper investigates the reaction rates of $CO_2$ that stores carbonation through comparing the carbonation behavior between $Ca(OH)_2$ and fly ash with circulating fluidized bed combustion (CFBC) containing a large amount of free CaO. Because fly ash with CFBC contains abundant free CaO, it cannot be used as a raw material for concrete admixtures; hence, its usage is limited. Thus, it has been buried until now. In order to consider its reuse, we conduct carbonation reactions and investigate its rates. X-ray diffraction (XRD), thermogravimetric/differential thermal analysis (TG/DTA), and X-ray fluorescence (XRF) are conducted for the physical and chemical analyses of the raw materials. Furthermore, we use a PH meter and thermometer to verify the carbonization rates. We set the content of the fly ash of CFBC, $Ca(OH)_2$, $CO_2$ flow rate, and water to 100 ~ 400 g, 30 ~ 120 g, 700 cc/min, and 300 ~ 1200 g, respectively, based on the content of the free CaO determined through the TG/DTA analyses. As a result, the carbonization rate of the fly ash with CFBC is the same as that of $Ca(OH)_2$, and it tends to increase linearly. Based on these results, we investigate the carbonization behavior as a function of the free CaO content contained in the raw material.

• Proceedings of the Korea Concrete Institute Conference
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• 2000.10a
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• pp.549-554
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• 2000

Generally, it is indicated that concrete using fly ash as a part of cement content has lower early strength, and faster carbonation velocity. To improve these problems and provide useful information for high volume fly ash concrete, the properties of concrete - those include slump, bleeding, setting time, compressive strength and carbonation depth etc. - which contained large amount of fly ash as a part of fine aggregate were investigated experimentally. According to test results, it was found that the compressive strength of the concrete increased in early age as well as in long term age with the increase of the fly ash content. And the carbonation depth of concrete using fly ash as a part of fine aggregate was lower than that of plain concrete(FA 0kg/ $\textrm{m}^3$).

• Journal of the Korean Ceramic Society
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• v.54 no.5
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• pp.380-387
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• 2017

In this study, unstable CaO was converted into a stable Ca compound by using carbonation in a circulating fluidized bed boiler of fly ash to confirm material usability as cement admixture; also undertaken was carbonation test and mortar to examine chemical and physical change by measuring absorption rate and compressive strength. To investigate the chemical properties of circulating fluidized bed boiler fly ash, XRD and TG-DTA were used to determine how the properties of the reaction product change quantitatively during carbonation. In order to stabilize CaO, carbonation of CaO is considered to be the most desirable process. This is because $CaCO_3$, which is a Ca compound, was produced by carbonate reaction of unstable CaO, and decrease of the absorption rate and improvement of the compressive strength were observed when the carbonated fly ash was replaced with cement.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.05a
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• pp.297-298
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• 2023

In the concrete industry, efforts are being made to reduce CO₂ emissions, and technologies that collect, store, and utilize CO₂ have recently been studied. This study analyzed the change in compressive strength after the accelerated carbonation test of Non-Sintered Cement(NSC) mortar. Type C Fly Ash and Type F Fly Ash were mixed in a 1:1 ratio and then mixed with Blast Furnace Slag fine powder to produce NSC. The mortar produced was cured underwater until the target age. In addition, an accelerated carbonation test was conducted under the condition of a concentration of 5 (±1.0%) of CO₂ gas for 14 days. The mortar compressive strength was measured before and after 14 days of accelerated carbonation test based on the 7th and 28th days of age. As a result of the experiment, the compressive strength was improved in all binder. In general, the compressive strength of NSC mortar subjected to the accelerated carbonation test was similar to that of Ordinary Portland Cement(OPC) mortar not subjected to the accelerated carbonation test.

• Corrosion Science and Technology
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• v.6 no.4
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• pp.186-192
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• 2007

Carbonation is one of the most important factors causing the corrosion of reinforcement concrete. Nevertheless, experimental studies on the concrete carbonation have not been carried out sufficiently because of the slow process of carbonation process. Therefore, this study adopts an experimental system exploiting a vacuum instrument that has been recently developed to accelerate carbonation instead of existing experimental system to conduct rapid carbonation tests on Portland cement and fly-ash cement concretes. Test results revealed that, compared to water-cement ratio of 40%, the carbonation depth increases from 103% to 138% for an increase of water-cement ratio from 45% to 60%. These results are larger than the carbonation depths obtained by mathematical model, and such difference is increasing with larger water-cement ratios. The results also indicated that larger fly-ash contents lead to sharp increase of the carbonation depth, which is in agreement with previous experimental researches. The adoption of the new accelerated carbonation test system enabled to shorten effectively the time required to produce experimental data compared to the existing carbonation test method. The experimental data obtained in this study together with ongoing acquisition of data using the new carbonation test method are expected to contribute in the understanding of the carbonation process of concrete structures in Korea.

• Architectural research
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• v.4 no.1
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• pp.39-44
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• 2002

Recently, the coal-ash production has been increased by increase of consumption of electric power. So it is important to secure a reclaimed land from pollution and develop practical application of coal ash. This is an experimental study to compare and analyze the properties of concrete using high volume of coal ash (including fly ash and bottom ash) as a part of fine aggregate. For this purpose, the mix proportions of concrete according to replacement ratio of coal ash (10, 20, 35, 50%) were selected. And then air content, slump, setting time, bleeding content, chloride content, compressive strength and carbonation test were performed. According to test results, it was found that the bleeding content of concrete using the coal ash decreased according to increase of replacement ratio. And the chloride content of concrete using the bottom ash as a part of fine aggregate increased as the replacement ratio of bottom ash increased, but it is satisfied with the total chloride content of concrete recommended by KCI - $0.3kg/m^3$ below. Also, the compressive strength of concrete using the bottom ash was similar to that of plain concrete(BA 0) after 28days of curing and the carbonation depth of concrete increased as the replacement ratio increased. However, the carbonation depth of concrete using the fly ash decreased as the replacement ratio of fly ash increased.

• Journal of the Korea Institute of Building Construction
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• v.9 no.3
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• pp.73-78
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• 2009

Coal ash is a by-product of the combustion of pulverized coal, and much of this is dumped in landfills. The disposal of coal ash is one of the major issues for environmental problems. In this paper, the effects of the kinds and replacement ratio of coal ash on the durabilities of concrete mixtures are investigated. Fine aggregate was replaced with coal ash(fly ash and bottom ash) in five different ratios, of 0%, 10%, 20%, 35%, and 50% by volume. Test results indicated that the compressive strength increased with the increase in fly ash percentage. The loss of compressive strength of bottom ash concrete mixes after immersion in sulphuric acid solution was less than in the control mix(BA0). In addition, the carbonation depth of fly ash concrete mixes was lower than the control mix(FA0).

• Journal of the Korean Ceramic Society
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• v.50 no.1
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• pp.18-24
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• 2013

This study was conducted to recycle fly ash containing an abundance of CaO generated from combustion in a circulating layer as a carbon storage medium. The study utilized XRD, TG-DTA and XRF analyses during the hydration of fly ash and identified calcium substances within fly ash that could be used in a carbonation process. $Ca^{2+}$ ions in the calcium substances were easily converted to hydrates. A carbonation experiment was done, which used the method of $CO_2$ gas injection to produce suspensions by mixing fly ash with distilled water. The results were analyzed using TG-DTA, XRD, and pH meter measurements. The study was able to verify that the reaction was completed at a $CO_2$ flow rate of 300cc/min approximately 30 minutes after an injection into a solution with a solid-liquid ratio of 1 : 10 of fly ash and distilled water. Moreover, the stirring time of the suspensions did not influence the reaction, and the reaction time was found to diminish as the portion of the fly ash became smaller. Thus, this study produced carbon storage fly ash having a $CO_2$ storage rate of about 71% through the utilization of the CaO content contained within fly ash.