• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2010년 춘계학술대회논문집
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• pp.448-450
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• 2010

Free surface liquid jet impingement, which is applicable to cooling of hot plates in a steel-making process, is investigated numerically by solving the conservation equations of mass, momentum and energy in the liquid and gas phases. The free-surface of liquid-gas interface is tracked by an improved level-set method incorporating a sharp-interface technique for accurate imposition of stress and heat flux conditions on the liquid-gas interface. The level-set approach is combined with a non-equilibrium $k-{\omega}$ turbulence model. The computations are made for slit nozzle jets to investigate their flow and cooling characteristics. Also, the effects of jetting angle, velocity and moving velocity of plate on the interfacial motion and the associated flow and temperature fields are quantified.

• Journal of Advanced Marine Engineering and Technology
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• 제29권3호
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• pp.297-305
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• 2005

The evaporation heat transfer coefficient of $CO_2$ (R-744) in a horizontal tube was investigated experimentally. The experiments were conducted without oil in a closed refrigerant loop which was driven by a magnetic gear pump. The main components of the refrigerant loop are a receiver. a variable-speed pump. a mass flow meter. a pre-heater and evaporator (test section). The test section consists of a smooth. horizontal stainless steel tube of 7.75 mm inner diameter. The experiments were conducted at mass flux of 200 to $500\;kg/m^{2}s$. saturation temperature of $-5^{\circ}C\;to\;5^{\circ}C$. and heat flux of 10 to $40\;kW/m^2$. The test results showed the evaporation heat transfer of $CO_2$ has greatly effect on more nucleate boiling than convective boiling. The evaporation heat transfer coefficients of $CO_2$ are highly dependent on the vapor quality. heat flux and saturation temperature. The evaporation heat transfer coefficient of $CO_2$ is very larger than that of R-22 and R-134a. In making a comparison between test results and existing correlations. the present experimental data are the best fit for the correlation of Jung et al. But it was failed to predict the evaporation heat transfer coefficient of $CO_2$ using by the existing correlation. Therefore. it is necessary to develop reliable and accurate predictions determining the evaporation heat transfer coefficient of $CO_2$ in a horizontal tube.

• 자원리싸이클링
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• 제31권6호
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• pp.44-51
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• 2022

현재 전기로(EAF) 제강 공정에서는 내화재 보호 및 탈황능 개선을 위해 MgO 함유 Flux인 경소돌로마이트를 사용하고 있으며, 탈산 효과와 동시에 Slag foaming을 통한 전력에너지를 저감시키기 위해 가탄제를 투입하고 있다. 본 연구에서는 상기 효과들을 경제적으로 달성하기 위해 폐 MgO-C계 내화재를 사용하고자 한다. 폐 MgO-C계 내화재는 현재 대부분 재활용되지 못하고 폐기되고 있는 실정이지만 다량의 MgO와 흑연 성분을 함유하고 있어 제강용 Flux로서의 효용가치가 입증되면 대량 재활용이 가능할 것으로 기대된다. 본 실험에서는 상용 EAF slag 조성을 토대로 Target 조성 범위를 설정하였다. Target EAF slag가 원만히 형성될 수 있도록 하기 위해 Flux와 함께 투입될 Pre-melt base slag를 제조하였다. Pre-melt base slag는 SiO₂, Al₂O₃, FeO를 혼합하여 알루미나 도가니에 장입 후 1450℃에서 1시간 이상 가열하여 제조하였다. 이후 제조된 Pre-melt base slag에 혼합 Flux #2(경소돌로마이트+폐 MgO-C계 내화재+석회석)을 가하여 용융반응 시험을 수행하고 그 결과를 기존 제강 Flux에 해당하는 혼합 Flux #1(경소돌로마이트+석회석) 경우와 비교 평가하여 그 대체 가능성을 평가하였다. 신뢰성있는 평가를 도출하기 위해 XRD, XRF 및 Slag foam height, Slag basicity, 철 회수 등의 평가를 종합하였다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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• pp.65-65
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• 2010

In shipbuilding industry, welding position are usually flat and vertical position at the erection stage. Application of SAW and EGW for these positions makes it possible to achieve enhanced productivity and high quality. But owing to their large size and weight it is difficult to apply these techniques in short and narrow regions. To overcome this problem, our company developed light weight and compact size 4-axis welding carriage which perform 3D weaving. The purpose of this study is to explain the development and application of intelligent welding carriage using 3D weaving pattern that can fill a large amount of welds and thereby making it possible to achieve high quality of welding. This study shows 3D weaving pattern, development of weaving database, and skill of adaptive control response for the variable gap. Also, it shows the results of procedure qualification test for the AH-grade steel when applied to the intelligent welding carriage.

• Journal of Welding and Joining
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• 제28권2호
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• pp.32-38
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• 2010

In shipbuilding industry, welding position are usually flat and vertical position at the erection stage. Application of SAW and EGW for these positions makes it possible to achieve enhanced productivity and high quality. But owing to their large size and weight it is difficult to apply these techniques in short and narrow regions. To overcome this problem, our company developed light weight and compact size 4-axis welding carriage which perform 3D weaving. The purpose of this study is to explain the development and application of intelligent welding carriage using 3D weaving pattern that can fill a large amount of welds and thereby making it possible to achieve high quality of welding. This study shows 3D weaving pattern, development of weaving database, and skill of adaptive control response for the variable gap. Also, it shows the results of procedure qualification test for the AH-grade steel when applied to the intelligent welding carriage.

• 한국세라믹학회지
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• 제40권5호
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• pp.494-500
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• 2003

금속 제련공정에서 배출되는 특정폐기물인 EAF(Electrical Arc furnace) dust를 점토와 혼합하여 건축용 벽돌을 제조함에 있어 A1203의 첨가가 소결범위에 미치는 영향을 연구하였다. $Al_2$O$_3$ 첨가되지 않은 시편은 1200-125$0^{\circ}C$에서 과량의 액상에 의해 기포가 형성되고 개기공(open pores)이 감소함으로 겉보기 밀도가 크게 감소하였으며 125$0^{\circ}C$ 이상에서는 기포가 시편 외부로 소멸되어 흡수율이 증가되었다. 그러나 $Al_2$O$_3$가 첨가된 Clay-Dust 계 소결체는 1200-125$0^{\circ}C$ 구간에서 소결온도에 따른 밀도 변화율이 크게 감소되었고, 125$0^{\circ}C$ 이상에서는 흡수율(%)의 증가율이 둔화되었다. $Al_2$O$_3$가 첨가되지 않은 시편은 1275$^{\circ}C$에서 소결된 경우 cristobalite상이 주된 상인 반면, mullite(3Al$_2$O$_3$ 2SiO$_2$)상은 소량 합성되었고, 원료성분인 hematite(FeAl$_2$O$_4$)는 소멸되지 않아 액상이 과량 생성되는 조성임을 확인하였다. 반면 $Al_2$O$_3$가 l5 wt% 첨가된 시편의 경우, 1275$^{\circ}C$에서 cristobalite는 완전 소멸되고 mullite상이 합성되어 주상이 되며, hematite 상이 일부 AI$_2$O$_3$와 반응하여 hercynite(FeAl$_2$O$_4$)상을 형성하여 액상 생성량이 많지 않을 것으로 분석되었다. 이상의 결과로부터 Clay-Dust계에 $Al_2$O$_3$를 첨가하면 액상의 발생량과 특성 및 결정상 종류를 변화시켜줌으로써 시편물성의 변화율을 감소시켜 소결온도 범위를 넓히는 효과가 있는 것으로 분석되었다.