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The Development and Application of Intelligent Welding Carriage with High Deposition Rate by 3-D Weaving

3차원 위빙 대용착 지능 용접캐리지 개발 및 적용

  • Kim, Young-Zoo (Industrial Application R&D Institute, Daewoo Shipbuilding & Marine Engineering Co.,LTD) ;
  • Cho, Bang-Hyun (Industrial Application R&D Institute, Daewoo Shipbuilding & Marine Engineering Co.,LTD) ;
  • Amit, Amit (Industrial Application R&D Institute, Daewoo Shipbuilding & Marine Engineering Co.,LTD) ;
  • Lee, Sang-Bum (Future Product & Business Development Institute, Daewoo Shipbuilding & Marine Engineering Co.,LTD) ;
  • Lee, Weon-Gu (Industrial Application R&D Institute, Daewoo Shipbuilding & Marine Engineering Co.,LTD) ;
  • Kim, Jin-Yong (Industrial Application R&D Institute, Daewoo Shipbuilding & Marine Engineering Co.,LTD) ;
  • Huh, Man-Joo (Industrial Application R&D Institute, Daewoo Shipbuilding & Marine Engineering Co.,LTD)
  • 김영주 (대우조선해양 산업기술연구소) ;
  • 조방현 (대우조선해양 산업기술연구소) ;
  • 아미트 (대우조선해양 산업기술연구소) ;
  • 이상범 (대우조선해양 미래연구소) ;
  • 이원구 (대우조선해양 산업기술연구소) ;
  • 김진용 (대우조선해양 산업기술연구소) ;
  • 허만주 (대우조선해양 산업기술연구소)
  • Received : 2009.12.31
  • Accepted : 2010.01.27
  • Published : 2010.04.30

Abstract

In shipbuilding industry, welding position are usually flat and vertical position at the erection stage. Application of SAW and EGW for these positions makes it possible to achieve enhanced productivity and high quality. But owing to their large size and weight it is difficult to apply these techniques in short and narrow regions. To overcome this problem, our company developed light weight and compact size 4-axis welding carriage which perform 3D weaving. The purpose of this study is to explain the development and application of intelligent welding carriage using 3D weaving pattern that can fill a large amount of welds and thereby making it possible to achieve high quality of welding. This study shows 3D weaving pattern, development of weaving database, and skill of adaptive control response for the variable gap. Also, it shows the results of procedure qualification test for the AH-grade steel when applied to the intelligent welding carriage.

Keywords

References

  1. S.W Kang, et al : Development of sub-assembly welding robot system in shipbuilding, Proceedings of the 2006 Autumn Annual Meeting of Korean Welding Society, 47, 101-1003 (in Korean)
  2. Y.J Kim, et al : Development of Multi-pass Welding Method for lifting Lug by Robot Weaving, Journal of The Korean Welding and Joining Society, 25-6 (2007), 44-52 (in Korean) https://doi.org/10.5781/KWJS.2007.25.6.044