• Title/Summary/Keyword: Fluid consumption

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A Numerical Study for Design Optimization of Nozzle Injection Angle in Tenter Machine (텐터기 노즐 분사각의 최적설계를 위한 수치해석적 연구)

  • Chun, Du Hwan;Park, Si Woo;Kim, Jung Han
    • Textile Coloration and Finishing
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    • v.25 no.2
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    • pp.134-139
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    • 2013
  • A tenter is very important to dry and heat-set fabrics in textile dyeing and finishing industry. However, the tenter machine typically utilizes more than 80% of all the power in dyeing system, and yet is one of the primary machine which affects quality of fabrics. Therefore, performance optimization of the tenter machine is required to reduce energy consumption and enhance quality of fabrics. To optimize the tenter machine, it is important to maintain the uniform flow rate, which can be obtained by optimizing a nozzle geometry. In this study, emboss hole angle was investigated as main parameter in flow rate uniformity and heat flux efficiency. The analysis results were compared with those acquired from bench-scale dryer test in the laboratory. The tenter machine performance simulated by Computational Fluid Dynamics(CFD) was optimized by controlling emboss hole angle.

An Experimental Study of Partial Admitted Flow Characteristics on a Small Axial-Type Turbine (소형축류형 터빈에서의 부분분사 유동특성에 관한 연구)

  • Cho, Chong-Hyun;Cho, Soo-Yong;Choi, Sang-Kyu
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.6 s.27
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    • pp.28-37
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    • 2004
  • An experimental study is conducted to investigate flow characteristics on a small axial-type turbine which is applied as the rotating part of air tools. It operates in a partial admission due to consumption restriction of the high pressure air. In this operating condition, it is necessary to understand flow characteristics for obtaining the high specific output power. Tested turbine consists of two stages and the mean radius of flow passage is less than 10mm. A 6 bar pressure air is used to operate the turbine. The experimental results show that flow angles depend on the measuring location along the circumferential direction, but its discrepancy is alleviated along the axial direction. Absolute flow velocities show three times difference according to the measuring location at the exit of the first rotor due to the partial admission, but they show similar value at the exit of the second rotor by the velocity diffusion. From the measured flow angles and velocities, a ratio of output power obtained by the first and second rotor is estimated. It shows that the output power obtained by the second rotor is about $11\%$ to that by the first rotor at 60,000 RPM. It is effective therefore to improve the first rotor for increasing the turbine output power.

Fuzzy-sliding mode control of a full car semi-active suspension systems with MR dampers

  • Zheng, L.;Li, Y.N.;Baz, A.
    • Smart Structures and Systems
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    • v.5 no.3
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    • pp.261-277
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    • 2009
  • A fuzzy-sliding mode controller is presented to control the dynamics of semi-active suspension systems of vehicles using magneto-rheological (MR) fluid dampers. A full car model is used to design and evaluate the performance of the proposed semi-active controlled suspension system. Four mixed mode MR dampers are designed, manufactured, and integrated with four independent sliding mode controllers. The siding mode controller is designed to decrease the energy consumption and maintain robustness. In order to overcome the chattering of the sliding mode controllers, a fuzzy logic control strategy is merged into the sliding mode controller. The proposed fuzzy-sliding mode controller is designed and fabricated. The performance of the semi-active suspensions is evaluated in both the time and frequency domains. The obtained results demonstrate that the proposed fuzzy-sliding mode controller can effectively suppress the vibration of vehicles and improve their ride comfort and handling stability. Furthermore, it is shown that the "chattering" of the sliding mode controller is smoothed when it is integrated with a fuzzy logic control strategy. Although the cost function of the fuzzy-sliding mode control is a slightly higher than that of a classical LQR controller, the control effectiveness and robustness are enhanced considerably.

Improvement in Efficiency and Operating Range of Centrifugal Blower Stage for Sewage Aeration Blower

  • Hiradate, Kiyotaka;Kanno, Toshio;Nishida, Hideo;Shinkawa, Yasushi;Joukou, Satoshi
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.4
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    • pp.379-385
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    • 2010
  • We developed a high-efficiency, wide-operating-range centrifugal blower stage to meet the demand for reduced total energy-consumption in sewage treatment plants. We improved the efficiency of the two-dimensional impeller using a shape optimization tool and one-dimensional performance prediction tool. A limit of the throat deceleration ratio was set to maintain the stall-margin of the impeller. The low solidity vaned diffuser and return channel were designed using a sensitivity analysis with orthogonal arrays and three-dimensional steady flow simulations. The low solidity diffuser was designed in order to improve the performance in the low-flow-rate region. The return channel was designed so that the total pressure loss in the return channel was minimized. Model tests of both the conventional and optimized blower stages were carried out, and the efficiency and operating range of both stages were compared. The optimized blower stage improved in stage efficiency by 3% and in operating range by 5% compared with the conventional blower stage.

Analysis on DC Glow Discharge Properties of Ar Gas at the Atmosphere Pressure (대기압 Ar 가스의 직류 글로우 방전 특성분석)

  • So, Soon-Youl
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.59 no.4
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    • pp.417-422
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    • 2010
  • Atmosphere Plasma of Gas Discharge (APGD) has been used in plasma sources for material processing such as etching, deposition, surface modification and so on due to having no thermal damages. The APGD researches on AC source with high frequency have been mainly processed. However, DC APGD studies have been not. In order to understand APGD further, it is necessary to study on fundamental properties of DC APGD. In this paper, we developed a one-dimensional fluid simulation model with capacitively coupled plasma chamber at the atmosphere pressure (760 [Torr]). Nine kinds of Ar discharge particles such as electron (e), positive ions ($Ar^+$, $Ar_2^+$) and neutral particles ($Ar_m^*$, $Ar_r^*$, $Ar_h^*$, $Ar_2^*$(1), $Ar_2^*$(3) and Ar gas) are considered in the computation. The simulation was worked at the current range of 1~15 [mA]. The characteristics of voltage-current were calculated and the structure of Joule heating were discussed. The spatial distributions of Ar DC APGD and the mechanism of power consumption were also investigated.

Compensation of Inclined Rotating Axis Using Unsymmetric Groove Patterns (비대칭 Groove를 이용한 FDB 회전축의 기울기 보상)

  • Lee, Nam-Hun;Han, Jae-Hyuk;Oh, Dong-Ho;Kim, Chul-Soon;Byun, Yong-Kyu;Koo, J.C.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.582-585
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    • 2004
  • Most of hard disk drives currently employ fluid dynamic bearing (FDB) for their rotor support. Stiffness of the FDB is affected by many design factors such as bearing clearance, fluid viscosity, and rotational speed. For the high rotating speed HDDs stiffness of the rotor is normally high enough to accomodate load disturbances. However small form factor HDDs that are to be operated in low power consumption are often designed with low stiffness rotors. Although the low stiffness rotor clearly benefits low power operation, it could damage the entire motor structure or head disk interface even by a light mechanical load disturbance such as shock or vibration. In addition, since a single channel HDD does not provide gram load equilibrium in axial direction the rotor could be tilted and make a hard contact to stator. A non-symmetric groove pattern could successfully compensate the tilted rotor angle during operation.

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Experiment Study on the Spray Characteristics according to the Design Factors and SMD Measuring Direction of Y-jet Nozzle (Y-jet 노즐의 설계인자와 SMD 측정방향에 따른 분무특성의 실험 연구)

  • Lee, Sang Ji;Hong, Jung Goo
    • Journal of ILASS-Korea
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    • v.23 no.4
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    • pp.205-211
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    • 2018
  • Y-jet nozzle has various advantages over other twin-fluid nozzles and are used in industrial boilers. However, it costs large energy consumption because of assisted air and its design is complex. The Y-jet nozzle is consisted of a liquid and gas port and a mixing chamber. The diameter of the port and the length of the mixing chamber greatly affect spray and atomization characteristics, therefore, they are the most important factors in nozzle design. In this study, The experimental setup is consisted of a laboratory scale spray system. The characteristics of the Y-jet nozzle according to the design parameters were observed. As a result, it was found that the length of the mixing chamber did not have effect on the flow rate and the choking condition. The droplet size was measured using a Malvern type measuring device. In addition, measurements were conducted in the front and the right directions of the nozzles. Based on the results, the SMD View Ratio is defined. It is the asymmetrical design characteristics of the Y-jet nozzle.

Aerodynamics of an intercity bus

  • Sharma, Rajnish;Chadwick, Daniel;Haines, Jonathan
    • Wind and Structures
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    • v.11 no.4
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    • pp.257-273
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    • 2008
  • A number of passive aerodynamic drag reduction methods were applied separately and then in different combinations on an intercity bus model, through wind tunnel studies on a 1:20 scale model of a Mercedes Benz Tourismo 15 RHD intercity bus. Computational fluid dynamics (CFD) modelling was also conducted in parallel to assist with flow visualisation. The commercial CFD package $CFX^{TM}$ was used. It has been found that dramatic reductions in coefficient of drag ($C_D$) of up to 70% can be achieved on the model using tapered and rounded top and side leading edges, and a truncated rear boat-tail. The curved front section allows the airflow to adhere to the bus surfaces for the full length of the vehicle, while the boat-tails reduce the size of the low pressure region at the base of the bus and more importantly, additional pressure recovery occurs and the base pressures rise, reducing drag. It is found that the CFD results show remarkable agreement with experimental results, both in the magnitude of the force coefficients as well as in their trends. An analysis shows that such a reduction in aerodynamic drag could lead to a significant 28% reduction in fuel consumption for a typical bus on intercity or interstate operation. This could translate to a massive dollar savings as well as significant emissions reductions across a fleet. On road tests are recommended.

Route Optimization for Energy-Efficient Path Planning in Smart Factory Autonomous Mobile Robot (스마트 팩토리 모빌리티 에너지 효율을 위한 경로 최적화에 관한 연구)

  • Dong Hui Eom;Dong Wook Cho;Seong Ju Kim;Sang Hyeon Park;Sung Ho Hwang
    • Journal of Drive and Control
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    • v.21 no.1
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    • pp.46-52
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    • 2024
  • The advancement of autonomous driving technology has heightened the importance of Autonomous Mobile Robotics (AMR) within smart factories. Notably, in tasks involving the transportation of heavy objects, the consideration of weight in route optimization and path planning has become crucial. There is ongoing research on local path planning, such as Dijkstra, A*, and RRT*, focusing on minimizing travel time and distance within smart factory warehouses. Additionally, there are ongoing simultaneous studies on route optimization, including TSP algorithms for various path explorations and on minimizing energy consumption in mobile robotics operations. However, previous studies have often overlooked the weight of the objects being transported, emphasizing only minimal travel time or distance. Therefore, this research proposes route planning that accounts for the maximum payload capacity of mobile robotics and offers load-optimized path planning for multi-destination transportation. Considering the load, a genetic algorithm with the objectives of minimizing both travel time and distance, as well as energy consumption is employed. This approach is expected to enhance the efficiency of mobility within smart factories.

Air Drying Technology for Dewatered Cake from Wastewater and Waterworks Sludge (상.하수 슬러지 탈수케이크의 공기건조에 관한 연구)

  • Lee, Jung-Eun;Cho, Eun-Man;Kim, Bong-Hwan
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.11
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    • pp.1154-1161
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    • 2006
  • Air drying equipment was built as a device for reduction of dewatered cake from wastewater and waterworks sludge and to reproduce it by reusable matter. Dewatered cake was supplied into the air drying equipment which operated by air velocity of 80 m/sec, air rate 30 $m^3/min$ and air temperature of $40^{\circ}C$, and dried to produce the dried powder. The air drying equipment was composed of the air ejector which made high-speed fluid field, and cyclone which made circling fluid field. Dewatered cake was crushed at the high-speed zone as first step, and formed into dried powder of sphere shape by the collision between particles at the circling fluid zone.. Wastewater sludge with water content of 82.5 wt% was supplied 1.0 kg/min into air drying equipment and produced the dried powder which had the water content of 62.3 wt% and mass median diameter of 2.4 mm after process. At that time, it was analyzed that water removal rate was 0.1 $H_2O{\Delta}kg/min{\cdot}DS$ kg and air consumption was 170 $m^3/DS$ kg. Under same experimental conditions, when waterworks sludge was dried, water content of dried powder decrease to 47.5 wt% and mass median diameter decrease 2.1 mm and water removal rate increase 0.13 $H_2O{\Delta}kg/min{\cdot}DS$ kg. Air consumption increase 180 $m^3/DS$ kg with comparison to the results of wastewater sludge. Therefore, this technology was evaluated that drying the dewatered cake of waterworks sludge was more efficient than wastewater sludge, and also economical sludge handling technology due to drying the cake by only air.