• Title/Summary/Keyword: Flow-Rate Uniformity

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A Study on the Flow Uniformity and Characteristics of Exhaust gas in Diesel Particulate Filter/Diesel Oxidation Catalyst of Ship Diesel Reduction System by Computational Fluid Dynamics (CFD에 의한 선박용 DPF/DOC내 배기가스의 유동 균일도 및 특성 연구)

  • Kim, YunJi;Han, Danbee;Baek, Youngsoon
    • Clean Technology
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    • v.25 no.2
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    • pp.153-160
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    • 2019
  • As air pollution becomes more serious due to the increased number of diesel vessel operations, ship regulations on harmful emissions strengthen. Therefore, the development of a diesel exhaust after-treatment system for ships is required, and the higher the flow uniformity of the exhaust treatment system, the higher the treatment efficiency. With the computer software ANSYS Fluent, pressure drop and flow uniformity were used in this study to simulate flow rate with and without a baffle in both a Diesel Oxidation Catalyst (DOC) and Diesel Particulate Filter (DPF) system. The system pressure drop was found to be 38 to 40 mbar in the existing system condition, and the flow uniformity was approximately 84 to 92% at the inlet and outlet of the DOC. When the baffle was installed inside the system, the pressure increased and the flow uniformity was lowered due to an increase in flow rate. When the exhaust gas flow was reduced by 50% from $7,548kg\;h^{-1}$ to $3,772kg\;h^{-1}$, the flow uniformity at the inlet and outlet of the DOC increased by approximately 1 to 3% due to the low flow rate. In the case of DPF, the flow uniformity of exhaust gas was 98 to 99% because the uneven flow proceeded after uniformly flowing from the DOC.

CFD Based Shape Design of Guide Vane for Fan Filter Unit (전산유체해석을 이용한 Fan Filter Unit(FFU)의 가이드 베인 형상설계)

  • Jang, Jun Hwan;Ahn, Joon;Myong, Hyon Kook
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.7
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    • pp.709-716
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    • 2013
  • A fan filter unit (FFU) is a device which supplies clean air from the ceiling in a clean room. With an increase in its size, velocity variation occurs within the exhaust plane and this damage the product quality or productivity. Hence, a guide vane is installed inside the device to enhance the velocity uniformity. Because the vane reduces the flow rate for a given pumping power, an optimum design is required to achieve velocity uniformity while minimizing the flow rate reduction at the same time. To find a geometry that satisfies these requirements, a series of numerical simulations has been conducted while changing the angle and length of the guide vanes. By changing the geometry of the side guide vane, the velocity uniformity increased by 3.7% and the flow rate decreased by 1.5%. For the center guide vane, the velocity uniformity increased by 2.9% and the flow rate decreased by 0.7%.

Numerical optimization of flow uniformity inside an under body- oval substrate to improve emissions of IC engines

  • Om Ariara Guhan, C.P.;Arthanareeswaran, G.;Varadarajan, K.N.;Krishnan, S.
    • Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.198-214
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    • 2016
  • Oval substrates are widely used in automobiles to reduce the exhaust emissions in Diesel oxidation Catalyst of CI engine. Because of constraints in space and packaging Oval substrate is preferred rather than round substrate. Obtaining the flow uniformity is very challenging in oval substrate comparing with round substrate. In this present work attempts are made to optimize the inlet cone design to achieve the optimal flow uniformity with the help of CATIA V5 which is 3D design tool and CFX which is 3D CFD tool. Initially length of inlet cone and mass flow rate of exhaust stream are analysed to understand the effects of flow uniformity and pressure drop. Then short straight cones and angled cones are designed. Angled cones have been designed by two methodologies. First methodology is rotating flow inlet plane along the substrate in shorter or longer axis. Second method is shifting the flow inlet plane along the longer axis. Large improvement in flow uniformity is observed when the flow inlet plane is shifted along the direction of longer axis by 10, 20 and 30 mm away from geometrical centre. When the inlet plane is rotated again based on 30 mm shifted geometry, significant improvement at rotation angle of $20^{\circ}$ is observed. The flow uniformity is optimum when second shift is performed based on second rotation. This present work shows that for an oval substrate flow, uniformity index can be optimized when inlet cone is angled by rotation of flow inlet plane along axis of substrate.

Numerical Analysis in a 1 kWe SOFC Stack for Variation of the Channel Height in Separators (분리판의 채널 높이에 따른 1 kWe 급 고체산화물 연료전지 스택 수치 해석)

  • YIN, HAOYUAN;KIM, YOUNG JIN;YI, KUNWOO;KIM, HYEON JIN;YUN, KYONG SIK;YU, JI HAENG
    • Transactions of the Korean hydrogen and new energy society
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    • v.33 no.5
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    • pp.550-556
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    • 2022
  • In this study, the flow uniformity was analyzed by performing numerical analysis on the 1 kWe internal manifold type solid oxide fuel cell stack according to the channel height of the separator. Also, it was examined by varying the fuel utilization rate and oxygen utilization rate. From the calculation results, we found that as the channel height of the separator decreased, the pressure drop increased exponentially. In addition, it was found that as the channel height of the separator decreased, the gas flow resistance inside the unit cell increased, and the flow resistance increased the pressure drop, thereby improving the flow uniformity inside the stack. Finally, the calculation results showed that as the fuel and oxygen utilization increased, the flow uniformity also improved.

Mixer design for improving the injection uniformity of the reduction agent in SCR system

  • Hwang, Woohyeon;Lee, Kyungok
    • Journal of the Korea Society of Computer and Information
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    • v.22 no.1
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    • pp.63-69
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    • 2017
  • In this paper, we propose a method to optimize the geometry and installation position of the mixer in the selective catalytic reduction (SCR) system by computational fluid dynamic(CFD). Using the commercial CFD software of CFD-ACE+, the flow dynamics of the flue gas was numerically analyzed for improving the injection uniformity of the reduction agent. Numerical analysis of the mixed gas heat flow into the upstream side of the primary SCR catalyst layer was performed when the denitrification facility was operated. The characteristics such as the flow rate, temperature, pressure loss and ammonia concentration of the mixed gas consisting of the flue gas and the ammonia reducing gas were examined at the upstream of the catalyst layer of SCR. The temperature difference on the surface of the catalyst layer is very small compared to the flow rate of the exhaust gas, and the temperature difference caused by the reducing gas hardly occurs because the flow rate of the reducing gas is very small. When the mixed gas is introduced into the SCR reactor, there is a slight tendency toward one wall. When the gas passes through the catalyst layer having a large pressure loss, the flow angle of the exhaust gas changes because the direction of the exhaust gas changes toward a smaller flow. Based on the uniformity of the flow rate of the mixed gas calculated at the SCR, it is judged that the position of the test port reflected in the design is proper.

Study on Correlation Between the Internal Pressure Distribution of Slit Nozzle and Thickness Uniformity of Slit-coated Thin Films (슬릿 노즐 내부 압력 분포와 코팅 박막 두께 균일도 간의 상관관계 연구)

  • Gieun Kim;Jeongpil Na;Mose Jung;Jongwoon Park
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.4
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    • pp.19-25
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    • 2023
  • With an attempt to investigate the correlation between the internal pressure distribution of slit nozzle and the thickness uniformity of slot-coated thin films, we have performed computational fluid dynamics (CFD) simulations of slit nozzles and slot coating of high-viscosity (4,800 cPs) polydimethylsiloxane (PDMS) using a gantry slot-die coater. We have calculated the coefficient of variation (CV) to quantify the pressure and velocity distributions inside the slit nozzle and the thickness non-uniformity of slot-coated PDMS films. The pressure distribution inside the cavity and the velocity distribution at the outlet are analyzed by varying the shim thickness and flow rate. We have shown that the cavity pressure uniformity and film thickness uniformity are enhanced by reducing the shim thickness. It is addressed that the CV value of the cavity pressure that can ensure the thickness non-uniformity of less than 5% is equal to and less than 1%, which is achievable with the shim thickness of 150 ㎛. It is also found that as the flow rate increases, the average cavity pressure is increased with the CV value of the pressure unchanged and the maximum coating speed is increased. As the shim thickness is reduced, however, the maximum coating speed and flow rate decrease. The highly uniform PDMS films shows the tensile strain as high as 180%, which can be used as a stretchable substrate.

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EFFECT OF EXIT SHAPE ON TURBULENT OUTFLOWS IN A DISTRIBUTION MANIFOLD (유량분배 매니폴드의 유출유동에 대한 출구형상 영향 해석)

  • Lee, Joon Woo;Park, Tae Seon
    • Journal of computational fluids engineering
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    • v.19 no.1
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    • pp.73-79
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    • 2014
  • Three-dimensional turbulent flows of a distribution manifold are studied by a turbulence model. To investigate the geometrical effects of the manifold, the length and area of exit port are changed. From the results, flow structures related to the outflow uniformity are examined and the deparure angles are obtained. The exit configuration depending on the departure angle has advantages to the outflow uniformity. That is, the decreased exit area in the streamwise direction improves the uniformity of exit flow. For the uniform effusion, the change of exit port by departure angle is more effective them the change of exit area.

Exit Flow Measurements of a Centrifugal Pump Impeller

  • Hong, Soon-Sam;Kang, Shin-Hyoung
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1147-1155
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    • 2002
  • Discharge flows from a centrifugal pump impeller with a specific speed of 150 [rpm, m$^3$/min, m] were experimentally investigated. A large axisymmetric collector instead of a volute casing was installed to obtain circumferentially uniform flow, i.e. without interaction of the impeller and the volute. The unsteady flow was measured at the impeller exit and vaneless diffuser using a hot film probe and a pressure transducer. The flow at impeller exit showed pronounced jet-wake flow patterns. The wake, which was on the suction/hub side at high flow rate, became enlarged pitchwisely on both the hub and the shroud side as the flow rate decreases. The pitchwise non-uniformity of the flow rapidly decreased along the downstream and the non-uniformity almost disappeared at radius ratio of 1.18 for medium flow rate. The mean vaneless diffuser flow was reasonably predicted using a one dimensional analysis when an empirical constant was used to specify the skin friction coefficient. The data can be used for a centrifugal pump impeller design and validation of CFD codes and flow modeling.

Influence of Pressure Reducing Valves on Flow Characteristics of the Water Supply System for an Apartment Complex (공동주택단지 급수계통의 유량특성에 미치는 감압밸브의 영향)

  • Kim, Tae Jin;Cha, Dong Jin
    • KIEAE Journal
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    • v.12 no.6
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    • pp.23-28
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    • 2012
  • Pressure distribution in the water supply system of an apartment complex consisting of 12 buildings and 635 units in total have been investigated numerically. The complex incorporates two zone booster pump system, and around a half of units have pressure reducing valves (PRVs) in them. Calculated hydrostatic pressure without the water flow were compared with their designed and measured counterparts, and they agreed quite well with each other. Then, the pressure and volumetric water flow rate at all units were analyzed, indicating that there are noticeable differences in pressure and flow rate in one unit to another, although the aforementioned minimization technologies of pressure deviation were employed. In order to further reduce the difference in the water flow rate, it is suggested that all the units in the complex have PRVs installed in their water supply system. The effect of setting pressure of the PRVs on the non-uniformity of the flow in each unit and on the reduction of total water supply for the apartment complex have been studied. With the same PRV setting pressure of 3.952 bar (or the gauge pressure of $3.0kg_f/cm^2$), it has been estimated that the suggested system improves the non-uniformity (the coefficient of variation) of the flow rate of apartment complex over the current system, from 8.02% to 6.66%, and reduces the total water supply, from $0.02804m^3/s$ to $0.02766m^3/s$.

Flow Characteristic with Distance of Inlet Port and Rotating Length of Fluid in the Double Heat Exchanger (이중관 열교환기의 유체 유입위치와 회전길이에 따른 유동특성)

  • Lee, Seung-Ha;Cha, Dong-An;Kwon, Oh-Kyung
    • Journal of Power System Engineering
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    • v.17 no.4
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    • pp.51-57
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    • 2013
  • The length and position of the inlet port on the double tube heat exchanger is analyzed by CFX ver.11 for studying the characteristic of its flow distribution. When the boundary conditions of the inlet temperature and mass flow rate were each $20^{\circ}C$ and 10 ~ 50 kg/min, 3 models that are based on the distance between the inlet port and the center of the heat exchanger(0, 5.025, 10.05 mm) were analyzed to find the uniformity of the flow rate. Based on the flow rate, 4 lengths (23.723, 33.890, 44.057, 57.274 mm) were used to study the flow distribution according to Reynolds Number. The results show that, when the distance from the inlet to the position of the center of the heat exchanger is 10.05 mm and the length is 57.274 mm, the flow distribution is the most unified.