• Title/Summary/Keyword: Flow quality

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A Study on the Pladstic Instable Flow in Free Forging (자유 단조의 소성불안정 유동에 관한 연구)

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    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.96-100
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    • 2000
  • It is difficult to predict material behavior of forming process because the plastic instable flow phenomenon happens in practical forming process I. e. upsetting backward extrusion piercing indentation. In view of the direct relationship between instable material flow and quality defects of the products we should find out their phenomena, In this study we introduced the plastic spin and the kinematic hardening considering the kinematic hardening constitutive equation for rate-dependent material. Also analysis of upset forging is carried out using the rigid plastic FEM with Al7075

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Numerical visualization of mixing in a circular chamber by two opposite impinging jets (반대방향 충돌제트에 의한 원형 챔버 내 혼합거동에 대한 전산가시화)

  • Karbasian, Hamidreza;Kim, Youngwoo;Lee, In Bum;Han, Beom Jeong;Jeong, Yong Chai;Kim, Kyung Chun
    • Journal of the Korean Society of Visualization
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    • v.14 no.3
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    • pp.32-37
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    • 2016
  • In this study, the mixing process of two distinct flow is numerically investigated. Two flow with different physical properties (resin and hardener) are mixed through the opposing mixing jets. At a high pressure mixing process, the high speed flow is provided by two in-line nozzles. In the case of numerical modeling, Reynolds-Averaged Navier-Stokes Equations (RANS) is conducted to model the flow pattern inside the chamber. Additionally, SST k-omega turbulence model is selected to predict the kinetic energy of flow in impingement zone. The results show that mixing of two distinct flows would be efficient if the velocity of jet is high enough and nozzle diameter is a predominant parameter. Also, this velocity would create higher shear stress between two distinct flows which increases the mixing quality as well as strength of formed vortices. Eventually, the histogram of concentration fraction of resin is examined in order to show the quality of mixing and the range of concentration fractions in the output of chamber.

Correlation of Convective Boiling Heat Transfer in a Horizontal Tube for Pure Refrigerants and Refrigerant Mixtures (순수 및 혼합냉매의 유동증발 열전달 상관식)

  • Shin, J.Y.;Kim, M.S.;Ro, S.T.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.8 no.2
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    • pp.254-266
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    • 1996
  • Boiling heat transfer coefficients of pure refrigerants(R22, R32, R125, R134a, R290, and R600a) and refrigerant mixtures(R32/R134a and R290/R600a) are measured experimentally and compared with several correlations. Convective boiling term of Chen's correlation predicts experimental data for pure refrigerants fairly well(root-mean-square error of 12.1% for the quality range over 0.2). An analysis of convective boiling heat transfer of refrigerant mixtures is performed for an annular flow to study degradation of heat transfer. Annular flow is the subject of this analysis because a great portion of the evaporator in refrigeration or air conditioning system is known to be in the annular flow regime. Mass transfer effect due to composition difference between liquid and vapor phases, which is considered as a driving force for mass transfer at interface, is included in this analysis. Correction factor $C_F$ is introduced to the correlation for the pure substances through annular flow analysis to apply the correlation to the mixtures. The flow boiling heat transfer coefficients are calculated using the correlation considering nucleate boilling effect in the low quality region and mass transfer effect for nonzazeotropic refrigerant mixtures.

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CFD aided design of the continuous casting tundish (전산유체기법을 이용한 연속주조 Tundish 의 형상 설계)

  • Cho J. R.;Ha M. Y.;Lee S. W.
    • Journal of computational fluids engineering
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    • v.2 no.1
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    • pp.117-128
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    • 1997
  • Effects of dam and weir on the fluid flow and behavior of inclusions in the continuous casting tundish have been studied using the CFD (Computational Fluid Dynamics) technique. Inclusions affecting the quality of steel products have been considered to be passive: the fluid flow has been obtained for unstaggered grid points defined on body-fitted generalized cuvilinear coordinates with no attention on inclusions, and the spatial propagation of inclusions has been determined by using the flow field data. The result show that the dam and weir direct the flow to the free surface and increase the residence time of inclusions significantly, and thereby that inclusions have much more chance to be floated to the free surface of the tundish where it is eliminated. It is also found that they offer more margin on the geometric design of exit nozzles connected to moulds. This finding is particularly important for twin casting operations where the quality of steel products from the two moulds be kept uniformly.

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Developing a Data Model of Product Manufacturing Flow for an IC Packaging WIP System

  • Lin, Long-Chin;Chen, Wen-Chin;Sun, Chin-Huang;Tsai, Chih-Hung
    • International Journal of Quality Innovation
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    • v.6 no.3
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    • pp.70-94
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    • 2005
  • The IC packaging industry heavily relies on shop floor information, necessitating the development of a model to flexibly define shop floor information and timely handle manufacturing data. This study presents a novel data model of product manufacturing flow to define shop floor information to effectively respond to accelerated developments in IC package industry. The proposed data model consists of four modules: operation template setup, general process setup, enhanced bill of manufacture (EBOMfr) setup, and work-order process setup. The data model can flexibly define the required shop floor information and decision rules for shop floor product manufacturing flow, allowing one to easily adopt changes of the product and on the shop floor. However, to handle floor dynamics of the IC packaging industry, this work also proposes a WIP (i.e. work-in-process) system for monitoring and controlling the product manufacturing flow on the shop floor. The WIP system integrates the data model with a WIP execution module. Furthermore, an illustrative example, the MIRL WIP System, developed by Mechanical Industrial Research Laboratories of Industrial Technology Research Institute, demonstrates the effectiveness of the proposed model.

Evaporating Heat Transfer Characteristics of R-l34a in a Horizontal Smooth Channel

  • Pamitran, A.S.;Choi, Kwang-Il;Oh, Jong-Taek;Oh, Hoo-Kyu
    • International Journal of Air-Conditioning and Refrigeration
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    • v.14 no.4
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    • pp.156-165
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    • 2006
  • Convective boiling heat transfer coefficients were measured in a horizontal minichannel with R-l34a. The test section was made of stainless steel tube with an inner diameter of 3.0 mm and a length of 2m. It was uniformly heated by applying electric current directly to the tube. Local heat transfer coefficients were obtained for heat fluxes from 10 to $40kW/m^2$, mass fluxes from 200 to $600kgT/m^2s$, qualities up to 1.0, and the inlet saturation temperature of $10^{\circ}C$. The experimental results were mapped on Wojtan et $al.'s^(7)$ and Wang et $al.'s^(8)$ flow pattern maps. The nucleate boiling was predominant at low vapor quality whereas the convective boiling was predominant at high vapor quality. Laminar flow appeared in the flow with minichannel. The experimental results were compared with six existing two-phase heat transfer coefficient correlations. A new boiling heat transfer coefficient correlation based on the superposition model for refrigerants was developed with mean and average deviations of 10.39% and -3.66%, respectively.

Convective Boiling Two-phase Flow in Trapezoidal Microchannels : Part 2-Heat Transfer Characteristics (사다리꼴 미세유로의 대류비등 2상유동 : 2부-열전달 특성)

  • Kim, Byong-Joo;Kim, Geon-Il
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.11
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    • pp.718-725
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    • 2011
  • Characteristics of flow boiling heat transfer in microchannels were investigated experimentally. The microchannels consisted of 9 parallel trapezoidal channels with each channel having 205 ${\mu}m$ of bottom width, 800 ${\mu}m$ of depth, $3.6^{\circ}$ of sidewall angle, and 7 cm of length. Tests were performed with R113 over a mass velocity range of 150~920 $kg/m^2s$, heat flux of 10~100 $kW/m^2$ and inlet pressures of 105~195 kPa. Flow boiling heat transfer coefficient in microchannels was found to be dominated by heat-flux. However the effect of mass velocity was not significant. Contrary to macrochannel trends, the heat transfer coefficient was shown to decrease with increasing thermodynamic equilibrium quality. A new correlation suitable for predicting flow boiling heat transfer coefficient was developed based on the laminar single-phase heat transfer coefficient and the nucleate boiling dominant equation. Comparison with the experimental data showed good agreement.

Two-Phase Flow Distribution and Phase Separation Through Both Horizontal and Vertical Branches

  • Tae, Sang-Jin;Keumnam Cho
    • Journal of Mechanical Science and Technology
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    • v.17 no.8
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    • pp.1211-1218
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    • 2003
  • The present study investigated two-phase flow distribution and phase separation of R-22 refrigerant through various types of branch tubes. The key experimental parameters were the orientation of inlet and branch tubes (horizontal and vertical), diameter ratio of branch tube to inlet tube (1 and 0.61), mass flux (200-500 kg/㎡s), and inlet quality (0.1-0.4). The predicted local pressure profile in the tube with junction was compared and generally agreed with the measured data. The local pressure profile within the pressure recovery region after the junction has to be carefully investigated for modeling the pressure drop through the branch. The equal flow distribution case can be found by adjusting the orientation of the inlet and branch tubes and the diameter ratio of the branch tube to the inlet tube. The T-junction with horizontal inlet and branch tubes showed the nearly equal phase distribution ratio. The quality at the branch tube varied from 0 to 1 as the orientation of the branch tube changed, while it varied within${\pm}$50% as the orientation of the inlet tube changed.

Coating System for High Quality Ferromagnetic Thin Films (고품위 자성체 박막 코팅 시스템)

  • Kim, Gi-Bum;Hwang, Yoon-Sik;Kim, Yeong-Shik;Park, Jang-Sick;Park, Jae-Bum
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.231-232
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    • 2007
  • Nickel oxide thin films were deposited by the DC magnetron reactive sputtering process under the conditions such as various oxygen flow rates(0, 3, 6, 8, 10 sccm) with constant 33 sccm argon flow rate for the sputtering time of 40 second with the power of 0.3 kW. Sheet resistances were measured by the four point probes. In order to observe discharge voltage characteristics according to the oxygen flow rates, the sputtering processes were performed under the powers of 0.2kW and 0.3kW. The feasibility of the coating system for high quality ferromagnetic thin films was tested through the electromagnetic simulation and the thin film thickness measurement from the experiment. It was shown that a discharge voltage was decreased under the low power and low oxygen flow rate, since the oxygen was quickly saturated on nickel target surface. The sheet resistance was increased as oxygen flow rate increased. The film thickness deposited by the coating system for ferromagnetic target was improved approximately 10% in comparison with previous coating systems.

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Characteristics of T-phase flow distribution and pressure drop in a horizontal T-type evaporator tube (수평 T형 증발관내 2상류의 유량분배 및 압력강하 특성)

  • 박종훈;조금남;조홍기
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.5
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    • pp.658-668
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    • 1999
  • The objective of the present study is to investigate the effect of experimental parameters on the hydrodynamic characteristics in a horizontal tee-type evaporator using R-22. The experimental apparatus consisted of an unheated tee-type test section, a liquid-vapor separator, a preheated, mass flow meters, a plate heat exchanger, pump, and other measurement devices. The experimental parameters were mass flux(500 and 600kg/$m^2$s), inlet quality(0.1~0.3) and separation ratio(0.3~0.7). Absolute pressure at the inlet of the test section was 0.652 MPa. The branch-to-inlet inner diameter ratio was 0.61. Pressure gradient at the branch section was larger than that at the run section at the same separation ratio. Pressure drop per unit length increased at the run section and decreased at the branch section as the separation ratio increased. Pressure drop predicted by the separated flow model agreed with experimental data within -35 to +16%. Generally, predicted values showed similar trend with the data. Mass flow ratio of vapor refrigerant was affected by the inlet quality more than the mass flux.

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