• Journal of Advanced Marine Engineering and Technology
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• 제34권3호
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• pp.360-368
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• 2010

A SCR catalytic filter system is used for reducing $NO_x$ and soot emissions simultaneously from diesel combustors. The amount of ammonia (as a reducing agent) must be controlled with the amount of $NO_x$ to obtain an optimal $NO_x$ conversion. Hence, gas mixing between ammonia and exhaust gases is vital to ensure that the SCR catalyst is optimally used. If ammonia mass distribution is not uniform, slip potential will occur in rich concentration areas. At lean areas, on the other hand, the catalyst is not fully active. The better mixing is indicated by the higher uniformity of ammonia mass distribution which is necessary to be considered in SCR catalytic filter system. The ammonia mass distributions are depended on the flow field of fluids. In this study, the velocity field of gaseous flow is investigated to characterize the transport of ammonia in SCR catalytic filter system. The influence of different injection placements on the ammonia mass distribution is also discussed. The results show that the ammonia mass distribution is more uniform for the injector directed radially perpendicular to the main flow of inlet at the gravitational direction than that at the side wall for both laminar (Re = 640) and turbulent flows (Re = 4255). It is also found that the mixing index decreases as increasing the heating temperature in the case of ammonia injected at the side wall.

• 한국산학기술학회논문지
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• 제22권3호
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• pp.74-79
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• 2021

본 연구는 SCR 시스템 내에서 믹서 형상에 따른 배기가스와 요소수의 혼합 효율을 분석하기 위하여 진행되었다. 실험을 위하여 SCR 모사시스템을 제작하였으며, 균일도 측정을 위하여 균일도 측정기를 촉매 위치에 부착하였다. 실험변수는 배기가스의 유량, 온도, 믹서의 타입, 촉매의 거리를 변수로 두어 실험을 진행하였다. 실험결과로는 스월각 분석, 요소수 분포 형태, 균일도 등을 확인하였으며, 모델 A와 B의 스월각 실험결과 모델 A의 스월각이 전체 RPM영역에서 약 7~8도 높게 형성되는 것을 확인할 수 있었다. 요소수 균일도 실험결과 SCR 시스템 내에 믹서가 없는 경우에는 요소수가 한쪽으로 편중되어 있는 것을 확인할 수 있었으며, 믹서 모델 A는 전체적으로 고른 분포를 나타내었고 모델 B는 짧은 거리에 균일도 감지기를 설치하였을 때는 약간의 편중이 있지만 점차 거리가 멀어질수록 안정적인 요소수 분포를 나타내었다. 균일도 목표타겟인 혼합 효율 90%는 모델 A와 모델 B에서 만족할 수 있었으며, 특히 모델 A의 경우가 촉매 위치 10cm에서 이미 90%의 효율을 만족하는 우수한 결과를 나타내었다.

• 한국자동차공학회논문집
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• 제19권3호
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• pp.83-89
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• 2011

Diesel engines can produce higher fuel efficiency and lower $CO_2$ emission, they are subject to ever more stringent emission regulation. However, there are two major emission concerns fo diesel engines like such as particulate matter (PM) and nitrogen oxides (NOx). Moreover, it is not easy to satisfy the regulations on the emission of NOx and PM, which are getting more strengthened. One of the solutions is to apply the new combustion concept using multistage injection such as HCCI and PCCI. The other solution is to apply after-treatment systems. For example, lean NOx trap catalyst, Urea-SCR and others have various advantages and disadvantages Especially, Urea-SCR system have advantages such as a high conversion efficiency and a wide operation conditions. Hence the key factor to implementation of Urea-SCR technology, good mixing of urea(Ammonia) and gas, reducing Ammonia slip. Urea mixer components are required to facilitate evaporation and mixing because the liquid state of urea poses significant barriers for evaporation, and the distance to mixer is the most critical that affect mixer performance. In this study, to find out the distance from injector to mixer and simulation factor, a laser diagnostics and high speed camera are used to analyze urea injector spray characteristics and to present a distribution of urea solution in transparent manifold In addition, Droplet Uniformity Index is calculated from the acquired images by using image processing method to clarify the distribution of spray.

• Journal of Advanced Marine Engineering and Technology
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• 제39권4호
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• pp.443-448
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• 2015

선박용 질소산화물 저감장치의 혼합영역에서 유동혼합 성능을 개선하기 위해 스월형 혼합기가 개발되었다. 본 연구에서는 스월형 혼합기와 각단의 날개 각도가 조절 가능한 다단 스월형 혼합기가 고려되었다. 두 스월형 혼합기의 최적 날개 각도를 도출하기 위해 날개 각도가 균일지수 및 압력강하에 미치는 영향을 수치해석 기법을 이용하여 조사하였다. 스월형 혼합기에서는 혼합기의 날개 각도를 $10^{\circ}$ 에서 $80^{\circ}$ 까지 변화시킬 때, 최적의 유동혼합 성능은 베인 각도 $30^{\circ}$에서 $60^{\circ}$ 범위에서 나타났으나, 압력강하는 베인 각도 증가에 따라 선형적으로 증가하였다. 반면 다단 스월형 혼합기에서는 각 단의 날개각도를 조절함으로써 압력강하를 낮추면서도 높은 혼합성능의 유지가 가능함을 보였다.

• 한국진공학회지
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• 제19권3호
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• pp.230-235
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• 2010

본 논문에서는 TCP-CVD를 이용하여 실리콘 산화막 형성에서 산화막의 특성에 영향을 미치는 전력, 가스 유량, 기판 바이어스 등의 공정조건에 따른 증착률과 굴절률을 제어하고자 한다. 그 결과 기판온도 300 [$^{\circ}C$], $SiH_4$ : $O_2$=50 : 100 [sccm], TCP power 1 [kW], 기판 바이어스 200 [W]를 인가한 조건에서 매우 우수한 균일도(<1 [%]) 및 증착률(0.28 [${\mu}m$/min])과 굴절률 (1.4610-1.4621)을 나타내는 안정된 $SiO_2$ 산화박막을 제조할 수 있었다.

• 한국농공학회지
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• 제12권3호
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• pp.2003-2012
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• 1970

In order to the influence of grain size distribution on compressive strength and coefficient of permeability, unconfined compression test and permeability test were performed for seventy samples that have various grain-size distributions. Its results are as follows: 1. Maximum unconfined compressive strength appears at the dry side of optimum moisture content. 2. Unconfined compressive strength is proportional to the increase of percent passing of No. 200 sieve. 3. Precent of deformation in failure increases in proportion to the increase of percent passing of No. 200 sieve, and modulus of No. 200 sieve, and modulus of deformation also increases in proportion to percent passing of No. 200 sieve. 4. Unconfined compressive strength increases in proportion to uniformity coefficient, liquid limit and plastic index, but it decreases gradually according to the increase of coefficient of grading and classification area. 5. Maximum dry density decreases according to the increase of void ratio. 6. Coefficient of permeability decreases according to the increase of percent passing of No. 200 sieve, and when percent of No. 200 sieve, and when percent passing of No. 200 enlarged more than 40%, it becomes less than $10^{-6}cm/sec$ which is the limit of coefficient of permeability of core material for earth dam proposed by Lee. 7. Coefficient of permeability increases according to the increase of coefficient of grading, classification area and index of Talbot formula r, but it was rather decrease by the increase of uniformity coefficient. 8. Coefficient of permeability seems to depend on the size and the shape of the flow path which is a series of void to be concerned by the size and the proprton of soil grain, even though void ratios are same.

• 한국자동차공학회논문집
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• 제22권3호
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• pp.171-178
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• 2014

From now on, in order to meet more stringer diesel emission standard, diesel vehicle should be equipped with emission after-treatment devices as NOx reduction catalyst and particulate filters. Urea-SCR is being developed as the most efficient method of reducing NOx emissions in the after-treatment devices of diesel engines, and recent studies have begun to mount the urea-SCR device for diesel passenger cars and light duty vehicles. That is because their operational characteristics are quite different from heavy duty vehicles, urea solution injection should be changed with other conditions. Therefore, the number and diameter of the nozzle, injection directions, mounting positions in front of the catalytic converter are important design factors. In this study, major design parameters concerning urea solution injection in front of SCR are optimized by using a CFD analysis and Taguchi method. The computational prediction of internal flow and spray characteristics in front of SCR was carried out by using STAR-CCM+7.06 code that used to evaluate $NH_3$ uniformity index($NH_3$ UI). The design parameters are optimized by using the $L_{16}$ orthogonal array and small-the-better characteristics of the Taguchi method. As a result, the optimal values are confirmed to be valid in 95% confidence and 5% significance level through analysis of variance(ANOVA). The compared maximize $NH_3$ UI and activation time($NH_3$ UI 0.82) are numerically confirmed that the optimal model provides better conversion efficiency of $NH_3$. In addition, we propose a method to minimize wall-wetting around the urea injector in order to prevent injector blocks caused by solid urea loading. Consequently, the thickness reduction of fluid film in front of mixer is numerically confirmed through the mounting mixer and correcting injection direction by using the trial and error method.

• 한국결정성장학회지
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• 제5권4호
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• pp.318-331
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• 1995

Hologen lamp를 열원으로 한 적외선 집중가열 방식의 Floating zone법을 이용하여 조화융해조성(48.6 mol% $Li_2O : 51.4 mol% LiNbO_3$)의 $LiNbO_3$ 단결정과 여기에 5 mol%의 MgO를 첨가한 $LiNbO_3$:5mod%MgO 단결정을 c-축으로 성장시켰다. 고품질의 광학용 $LiNbO_3$ 결정을 성장시키기 위해 원료봉의 최적 소결조건 및 성장 분위이게 따른 원료봉/융액 계면에 대한 고찰을 하였고, 이를 바탕으로 하여 ga s flow rate, pulling rate, 원료봉과 종자정의 회전속도 등에 대한 최적의 결정성장 조건을 확립하였다. 성장된 결정에 대해서 chemical etching을 통한 etch pattern과 ICP(Inductively Coupled Plasma) 분석을 통한 조성 변동 및 불순물 Fe 함량을 조사하였고, 5 mol% MgO의 첨가에 따른 투과율과 굴절율의 변화를 관찰하였다. 또한 $LiNbO_3$의 비선형 광학특성에 대해서는 측정한 굴절율 값을 data로 하여 비선형 광학 굴절율 $n_2$를 계산하여 다른 광학물질과 비교하였고, 이와 관련하여 비선형 광학특성에 대한 전반적인 고찰을 하였다.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2014년도 제46회 동계 정기학술대회 초록집
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• pp.150.1-150.1
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• 2014

Showerhead is used as a main part in the semiconductor equipment. The face plate flatness should remain constant and the cleaning performance must be gained to keep the uniformity level of etching or deposition in chemical vapor deposition process. High operating temperature or long period of thermal loading could lead the showerhead to be deformed thermally. In some case, the thermal deformation appears very sensitive to showerhead performance. This paper describes the methods for robust design using computational fluid dynamics. To reveal the influence of the post distribution on flow pattern in the showerhead cavity, numerical simulation was performed for several post distributions. The flow structure appears similar to an impinging flow near a centered baffle in showerhead cavity. We took the structure as an index to estimate diffusion path. A robust design to reduce the thermal deformation of showerhead can be achieved using post number increase without ill effect on flow. To prevent the showerhead deformation by heat loading, its face plate thickness was determined additionally using numerical simulation. The face plate has thousands of impinging holes. The design key is to keep pressure drop distribution on the showerhead face plate with the holes. This study reads the methodology to apply to a showerhead hole design. A Hagen-Poiseuille equation gives the pressure drop in a fluid flowing through such hole. The assumptions of the equation are the fluid is viscous-incompressible and the flow is laminar fully developed in a through hole. An equation can be expressed with radius R and length L related to the volume flow rate Q from the Hagen-Poiseuille equation, $Q={\pi}R4{\Delta}p/8{\mu}L$, where ${\mu}$ is the viscosity and ${\Delta}p$ is the pressure drop. In present case, each hole has steps at both the inlet and the outlet, and the fluid appears compressible. So we simplify the equation as $Q=C(R,L){\Delta}p$. A series of performance curves for a through hole with geometric parameters were obtained using two-dimensional numerical simulation. We obtained a relation between the hole diameter and hole length from the test cases to determine hole diameter at fixed hole length. A numerical simulation has been performed as a tool for enhancing showerhead robust design from flow structure. Geometric parameters for the design were post distribution and face plate thickness. The reinforced showerhead has been installed and its effective deposition profile is being shown in factory.

• 대한기계학회논문집B
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• 제40권3호
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• pp.127-138
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• 2016

디젤 차량의 유해배출가스인 질소산화물 저감을 위해서는 정화성능이 우수한 요소첨가 선택적 촉매환원장치가 장착되어야 한다. 본 연구에서는 3차원 오일러리안-라그랑지안 전산유체해석을 통해 요소첨가 선택적 촉매환원장치의 수송현상에 따른 화학반응과 다상유동 특성을 수치적으로 예측한다. 이때, 수치적인 분무형상은 가시화실험에서 측정된 분사속도, 분무관통길이, 분무반경, 평균액적지름과 비교를 통해 보정되었다. 그리고 해석 결과는 실제 엔진 및 차량 시험에서 측정한 질소산화물 저감효율과 비교를 통해 검증되었으며, 상대오차 5% 이하의 정확도를 보여준다. 검증된 전산모델은 요소첨가 선택적 촉매환원장치의 내부유동해석에 사용되었으며, 이를 통해 압력강하와 속도증가 특성을 분석하고, 암모니아의 농도균일도와 과잉분포 위치를 예측한다.