• Title/Summary/Keyword: Flow Forming

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NAVIER-STOKES SIMULATION OF A MICRO-VISCOUS PUMP (초소형 점성 펌프의 Wavier-Stokes 해석)

  • Kang, D.J.
    • Journal of computational fluids engineering
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    • v.11 no.4 s.35
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    • pp.75-80
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    • 2006
  • Navier-Stokes simulation of the flow in a micro viscous pump is carried out. The micro viscous pump consists of a rotating circular rotor placed in a two dimensional channel. All simulation is carried out by using a finite volume approach, at the Reynolds number of 0.5, to study the performance of the micro viscous pump. Length of channel of the pump is varied to simulate the effects of the pumping load. Numerical solutions show that the net flow of the pump is realized by two counter rotating vortices formed on both sides of the rotor. The volume flow rate of the pump is decreased as length of the channel is increased, while the static pressure difference across the rotor is increased. The static pressure difference across the rotor is observed to be inversely proportional to the volume flow rate as inertia effects are negligibly small. The efficiency of the pump is found to reach a maximum when two counter rotating vortices on both sides of the rotor becomes to merge forming an outer enveloping vortex.

A Study on Resin flow Analysis and Free Surface forming at Micro-stereolithography using a Dynamic Pattern Generator (동적 패턴 생성기를 이용한 마이크로 광 조형 시스템에서 수지 유동 해석 및 자유표면 형성에 관한 연구)

  • Won M.H.;Choi J.W.;Ha Y.M.;Lee S.H.;Kim H.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.878-881
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    • 2005
  • A Stereolithography technology is based on stacking of sliced layer from STL file that is converted from 3-dimensional CAD data. A microstereolithography technology is evolved from conventional stereolithography to fabricate microstructures. In this technology, we have to consider influence of resin flow to make refresh surface. To generate new resin surface, stage has to be moved downward deeply and upward to desired position. At this time, resin flow affects to refresh surface of resin. And resin viscosity is the key factor in simulation of resin flow. By setting optimal refresh time for resin surface, total fabrication time is reduced and there is no damage to fabricated layers. In this research, we simulate resin flow using CFD software and derive optimal stage moving time and dwelling time.

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Large-Eddy Simulation of Turbulent Flow Past a Square Cylinder Confined in a Channel (평판 사이 정방형실린더 주위의 난류 유동에 대한 LES)

  • Kim, Do-Hyeong;Yang, Gyeong-Su
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.2
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    • pp.261-268
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    • 2002
  • Turbulent flow past a square cylinder confined in a channel is numerically investigated by Large Eddy Simulation(LES). The main objectives of this study are to verify the experimental results of Nakagawa et al.[Exp. in Fluids, Vol. 27, 3, pp. 284∼294, 1999] by LES and to obtain related flow information in detail. The LES results obtained are in excellent agreement with the experiment both qualitatively and quantitatively. The passive paticles numerically released into the flow field clearly show the barman vortex street. However, the vortices shed from the cylinder are significantly affected by the presence of the plates. Futhermore, periodic and alternating vortex-rollups are observed in the vicinity of the plates. The rolled-up vortex is convected downstream together with the corresponding Karman vortex forming a counter-rotating vortex pair. It is also revealed that the cylinder greatly enhances mixing process of the flow.

Process Development to Form Net-Shape Nosing Shells by the Backward Tracing Scheme of the Rigid-Plastic FEM and Its Experimental Confirmation (강-소성 유한요소법의 역추적기법을 이용한 정밀정형 쉘 노우징 부품의 성형공정 개발과 실험적 증명)

  • Kim, Sang-Hyeon;Lee, Jin-Hui;Im, Hak-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.7
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    • pp.2118-2133
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    • 1996
  • A preform is designed by the backward tracing scheme of the rigid-plastic finite element method(FEM) for net-shape shell nosing components without machining after forming. The current process of the shell nosing requires cost-consuming machining to produce final products. Here, the backward tracing scheme of the rigid-plastic FEM, a novel method for preform design of metal forming processes, derives a sound preform for net-shape shell nosing product. The current process is simulated by the rigid-plastic finite element analysis to check the metal flow involved in the forming with a trial preform and its modified preform. The two preforms are found to be inadequate for net-shape shell nosing product. The first application of the back ward tracing scheme derives a preform producing a not-shape shell nosing product. The first application of the backward tracing scheme derives a preform producing a net-shape product numerically, but it is difficult to be formed economically as a preform. Thus an improved preform is designed by the badkward tracing scheme, which is suitable for net-shape manufacturing of the shell nosing components in view of economy of production and forming characteristics of the product. The preform in the current process and a modified preform are confirmed by a series of experiments and the results give the same deformation with the numerical ones. Finally the newly designed preform by the FEM was experimentally proved to be adequate in obtaining net-shape products.

Study on Source of Lava Flows Forming the Manjanggul Lava Tube (만장굴 용암동굴을 형성한 용암의 공급지에 관한 연구)

  • Ahn, Ung-San;Hwang, Sang-Koo
    • The Journal of the Petrological Society of Korea
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    • v.18 no.3
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    • pp.237-253
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    • 2009
  • The lava flows forming the Manjanggul lava tube are commonly said to have a potential source from the Geomunoreum scoria cone. We inferred the source of lava flows with the Manjanggul lava tube, based on many studies about lava tubes within lava flows of active volcano in the world. We made a lava flow field map from lithofacies, features and latitude of lava surfaces in the northeastern part of Jeju Island, and then examined closely the distribution and mutual relation of lava tubes in each lava flow field. As result, the Geomunoreum lava tube system is divided into a series of master tubes(Utsanjeungul, Bukoreumgul, Daerimdonggul, Manjanggul, Gimnyeonggul, Yongcheondonggul and Dangcheomuldonggul lava tube), a complicated networks of small tubes(Bengdwigul lava tube), and a series of unitary tubes(Gimyeongbilemotgul~Gaeusaemgul lava tube) in Geomunoreum lava flows. Particularly a canyon, 2km in length to NNE direction from the Geomunoreum scoria cone, is interpreted to be collapse trench of lava tube roof that belongs to an upflow part of the master tube in the Geomunoreum lava tube system, according to the location and direction. Accordingly, the source of lava flows, forming the Manjanggul lava tube, is the Geomunoreum scoria cone.

The Effect of a Programming WBI Based on the Flow Theory on Flow Level and Academic Achievement (몰입이론을 적용한 프로그래밍 WBI가 학습자의 몰입수준과 학업성취도에 미치는 영향)

  • Chae, Yu-Mi;Cho, Seong-Hwan;Kim, Seong-Sik
    • The Journal of Korean Association of Computer Education
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    • v.12 no.1
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    • pp.15-22
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    • 2009
  • Computer programming language learning has an educational effect on improving the high level abilities such as a logical thinking ability and a problem solving ability as well as on understanding a computer working process through the process of programming and debugging tasks. In this study, the Flow Theory is applied for the students to have inner learning motive and continue their learning in the programming language learning. For this, we developed teaching-learning strategies applied by Flow elements, and designed to the WBI. We also applied to the actual teaching-learning field designed WBI and verified the effects on the changes in the learner's Flow level and academic achievement. The result of verification, WBI learning applied by Flow Theory is effective on improving Flow level, making the students have the learning goal and spirit of challenging, forming feedbacks. Also Flow experiences have effect on improving academic achievement(programming ability) through the positive effects on the results of the learning.

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Effect of Punch Design and Flow Stress on Frictional Calibration Curve in Boss and Rib Test (보스-리브 시험 시 마찰보정선도에 대한 펀치형상 및 유동응력의 영향)

  • Yun, Y.W.;Kang, S.H.;Lee, Y.S.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.8
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    • pp.640-645
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    • 2009
  • Recently, boss and rib test based on backward extrusion process was proposed to quantitatively evaluate the interfacial friction condition in bulk forming process. In this test, the tube-shaped punch with hole pressurizes the workpiece so that the boss and rib are formed along the hole and outer surface of the punch. It was experimentally and numerically revealed that the height of boss is higher than that of the rib under the severe friction condition. This work is focused on the effect of the punch design and flow stress on deformation pattern in boss and rib test. From the boss and rib test simulations, it was found that there is slight variation in both the heights of boss and rib according to the length of punch land, nose radius, and face angle. However the hole diameter of the punch and the clearance between the punch and die have a significant influence on the calibration curves showing the heights of the boss and rib. In addition, the effect of flow stress on the calibration curves was investigated through FE simulations. It was found that there is no effect of strength coefficient of the workpiece on the calibration curves for estimation of friction condition. On the other hand, the strain-hardening exponent of the workpiece has a significant influence on the calibration curve.

A constitutive model for fiber-reinforced extrudable fresh cementitious paste

  • Zhou, Xiangming;Li, Zongjin
    • Computers and Concrete
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    • v.8 no.4
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    • pp.371-388
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    • 2011
  • In this paper, time-continuous constitutive equations for strain rate-dependent materials are presented first, among which those for the overstress and the consistency viscoplastic models are considered. By allowing the stress states to be outside the yield surface, the overstress viscoplastic model directly defines the flow rule for viscoplastic strain rate. In comparison, a rate-dependent yield surface is defined in the consistency viscoplastic model, so that the standard Kuhn-Tucker loading/unloading condition still remains true for rate-dependent plasticity. Based on the formulation of the consistency viscoplasticity, a computational elasto-viscoplastic constitutive model is proposed for the short fiber-reinforced fresh cementitious paste for extrusion purpose. The proposed constitutive model adopts the von-Mises yield criterion, the associated flow rule and nonlinear strain rate-hardening law. It is found that the predicted flow stresses of the extrudable fresh cementitious paste agree well with experimental results. The rate-form constitutive equations are then integrated into an incremental formulation, which is implemented into a numerical framework based on ANSYS/LS-DYNA finite element code. Then, a series of upsetting and ram extrusion processes are simulated. It is found that the predicted forming load-time data are in good agreement with experimental results, suggesting that the proposed constitutive model could describe the elasto-viscoplastic behavior of the short fiber-reinforced extrudable fresh cementitious paste.

An Experimental Study on Heat Transfer in a Falling Liquid Film with Surfactant (계면활성제의 농도가 유하액막의 열전달 특성에 미치는 영향에 관한 실험적 연구)

  • Kim, Kyung-Hee;Kang, Byung-Ha;Lee, Dae-Young
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.150-155
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    • 2006
  • Falling liquid plays a role in a wide variety of naturally occurring phenomena as well as in the operation of industrial process equipment where heat and mass transfer take place. In such cases, it is required that the falling film should spread widely on the surface forming thin liquid film to enlarge contact surface. An addition of surface active agent to a falling liquid film affects the flow characteristics of the falling film. In this study the heat transfer characteristics for a falling liquid film has been investigated by an addition of the surface active agents. The falling liquid film was formed on a vertical flat plate. As the mass flow rate of liquid falling film is increased, the wetted area is a little increased while the heat transfer rate as well as heat transfer coefficient is significantly increased. It is also found that both wetted area and heat transfer rate is substantially increased while heat transfer coefficient is a little increased with an increase in the surfactant concentration at a given mass flow rate.

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A new merging-zone flow injection system for the quantification of ferrous and ferric ions in aqueous solution and sludge of wastewater

  • Farhood, Ahmed Saleh;Taha, Dakhil Nassir
    • Analytical Science and Technology
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    • v.35 no.5
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    • pp.218-227
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    • 2022
  • A simple and fast throughput flow injection (FI) system with a merging-zone technique was designed to determine ferrous and ferric in an aqueous solution. The method is based on the direct reaction of ferrous with a Bathophenanthroline reagent (Bphen) in acidic media. The forming red complex absorbs light at 533 nm. All conditions of the flow injection system were investigated. The analytical curve of ferrous was linear in the range of 0.07 to 4 mg/L with an r2 value of 0.9968. The detection and quantification limits were 0.02 and 0.04 mg/L, respectively. The molar absorptivity and Sandell's sensitivity were 4.0577 × 106 L/mol cm and 25 × 10-5 ㎍/cm2, respectively. The homemade valve was low-cost with high repeatability (n = 7) at an RSD of 1.26 % and zero dead volume. The values of the dispersion coefficient were 2.318, 2.022, and 1.636 for the concentrations of 0.2, 1, and 3 mg/L, respectively. The analysis throughput of the designed flow injection unit was 57 sample per hour.