• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.277-280
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• 2008

Recently, a demand of nano/micro patterned polymer for display or biochip has been rising. Then many studies have been carried out. Nano/micro-embossing is a deformation process where the workpiece materials is heated to permit easier material flow and then forced over a planar patterned tool. In this work, the hot-emboss process is performed with different forming conditions; forming temperature, load, press hold time, to get the proper condition for linear pattern fabrication on plated-type polymers (PC). Replicated pattern depth increases in proportion to the forming temperature, load and time. Reduction of the workpiece thickness increases according to press hold time. In process of time, reduction ratio of workpiece thickness decreases because of surface area increment of the workpiece and pressure decline on it.

• Transactions of Materials Processing
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• v.25 no.6
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• pp.373-378
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• 2016

Recent researches have reported that the superposition of ultrasonic vibrations in metal forming provides beneficial effects such as the reduction of forming load, flow stress and interfacial friction which improves the surface quality of end products. This paper presents experimental investigations on the effects of ultrasonic vibrations in upsetting tests of aluminum. The ultrasonic exciting system consists of piezoelectric transducer and resonator was designed and constructed to superimpose high frequency oscillation on the forming tools. Ultrasonic vibration-assisted upsetting tests were performed for three vibration modes five amplitudes, and the results were compared with those of conventional upsetting tests. The results showed that the superimposition of ultrasonic vibration reduces the upsetting load, and the load reduction is only dependent on the amplitude of the applied vibration regardless of deformation histories and vibration modes.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.9
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• pp.110-116
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• 1999

A new KAVF(kinematically-admissible velocity field) is proposed to determine the forming load, the average extruded length and the flow pattern is the extrusion/forging process of polygonal headed bars. Experiments are carried out with lead billets at room temperature using regular polygonal shaped punches. The theoretical predictions of the forming load and the average extruded length are in good agreement with the experimental results.

• Design & Manufacturing
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• v.16 no.2
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• pp.39-45
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• 2022

Sheet Metal Forming by Press Forming Process takes a lot of time and cost from mold design to manufacturing. Therefore, all of die-makers are continuously conducting research to reduce the number of mold processes or the size of blanks to reduce costs. In the case of Forming complex shapes such as automobile component, wrinkles and cracks occur, so draw beads are used. Draw beads play an important role in suppressing the inflow of materials and minimizing the size of blanks. Factors that affect material flow include draw bead, blank holding pressure, lubricant, and surface roughness of punch and die. Most of the factors affect friction. In this study, after classifying circular beads and rectangular beads in cylindrical drawing molds using the AutoForm analysis program, the factors affecting the material inflow were considered.

• Journal of the Korean Society for Precision Engineering
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• v.29 no.11
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• pp.1190-1198
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• 2012

A hot forming of large thick Al plate using a grid-type hybrid die is a process to make a shell plate for the production of a spherical LNG tank. This process is characterized by using a grid-typed die with an additional air cooling system for reducing the cooling time of the heated plate after hot forming. The process consists of the plate's feeding, heating, forming and cooling in detail and each of them is continuously performed along the rail. This paper was designed to propose the analytical and experimental methods for determining the convection and interfacial heat transfer coefficients required in hot forming analysis of Al plate. These values in the analysis are to reproduce numerically the cooling performance of grid-typed die and cooling device. Interfacial heat transfer was obtained from the heat transfer experiments for different pressures and inverse analysis method. To verify the efficiency of the coefficient values obtained from above methods, FE analysis and experiment of the hot spherical-forming process were conducted for a small-scaled model. The convection coefficient was also calculated from flow analysis of air released by cooling device within grid-typed die using ANSYS-CFX.

• Transactions of Materials Processing
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• v.20 no.4
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• pp.316-323
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• 2011

The hot curvature-forming of large aluminum thick plate using a grid-typed hybrid die is a process for the production of a spherical LNG tank. Many variables such as the initial die surface quality, grid size, grid thickness, size of blank plate and cooling line design, control the success of the process. In addition, the plate used in this process is generally larger than $10{\times}10m$ in size. Thus, it is very difficult to predict the surface characteristics of the plate during forming and to measure the different parameters due to the high cost of the experiments. In order to optimize the process design for the grid-type die, the development of an analytical method to predict the surface characteristics of the final product in hot curvature-forming is needed. This paper described the development of the method and procedures for FE simulations of the hot curvature-forming process, including hot forming, air flow, cooling, and thermal deformation analyses. An experiment for a small scale model of the process was conducted to check the validity of the numerical method. The results showed that the curvature of the plate in the analysis agrees well with that of the experiment within 0.037 and 0.016% tolerance margins for its side and corner, respectively.

• The Journal of Information Systems
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• v.16 no.1
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• pp.23-45
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• 2007

Today, most companies are building up and using online communities on their websites. But there are few studies on forming and operating online communities. This study shows the influence of social presence on these factors like usefulness, ease of use, playfulness, satisfaction community trust, and its ultimate contribution to community flow. An Empirical results suggest as follows. (1) social presence has stronger effect on usefulness, ease of use, playfulness, (2) usefulness and playfulness has a positive influence on satisfaction, (3) ease of use doesn't have a significant impact on flow, (4) satisfaction is positively influences on community trust and flow, (5) community trust influences on flow. It is necessary to succeed with next studies following this one about online community in spite of its limitation. Finally, we present contribution and propose future research directions.

• Korea-Australia Rheology Journal
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• v.12 no.3_4
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• pp.143-149
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• 2000

In this article, we considered shear-induced microstructure and rheological behavior of micellar solutions of cationic surfactant, cetylpyridinium chloride (CPC) in the presence of a structure-forming additive, sodium salicylate (NaSal). Shear viscosity, shear moduli and flow birefringence were measured as functions of the surfactant and additive concentrations. In the presence of NaSal, the micellar solution exhibited the non-linear rheological behavior due to the formation of supramolecular structures when the molar ratio of NaSal to CPC exceeded a certain threshold value. Flow birefringence probed the change in micelle alignment under shear flow. At low shear rates, the flow birefringence increased as the shear rate increased. On the other hand, fluctuation of flow birefringence appeared from the shear rate near the onset of shear thickening, which was caused by shear-induced coagulation or aggregation. These results were confirmed by the SEM images of in situ gelified micelle structure through sol-gel route.

• Journal of the Korea Furniture Society
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• v.18 no.2
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• pp.161-165
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• 2007

An experiment was conducted to observe the safranine flow depth in longitudinal direction of Populus tomentiglandulosa. Longitudinal flow of safranine was considered from bottom to top end of the tree. Vessel and wood fiber were considered for the measurement of safranine flow depth. It was found that sapwood conducted safranine 12.25% higher in longitudinal direction compared with heartwood. Vessel was found the main avenue for safranine flow. Vessel conducted safranine 41.94% higher than that of wood fiber. Safranine penetrated through vessel and fiber forming a curved meniscus.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.15 no.2
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• pp.137-143
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• 2003

In the forming of an integrated system of radiant floor cooling and dehumidifying, chilled coil can be used for cooling and dehumidification. Therefore, it is necessary to find the efficient control method which can eliminates latent load efficiently. This study has been conducted to find this method by dividing the dehumidification system into 3 types according to the control variables and analyzing characteristics of each system. To prevent the floor surface condensation, the amount of condensation can be manipulated by water temperatures, water flow rates in chilled coil, and air flow rates passing by it. So dehumidification system control can be divided into constant air flow control and variable air flow control. Regarding dehumidification control, variable air flow control, which eliminates latent load rather than sensible load, is preferable to constant flow control.