• Title/Summary/Keyword: Flow Control Forming

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Effects of Viscosity Control by Induction Heating on Micro Cell in Forming Process of Foamed Aluminum (알루미늄 발포재의 성형공정에서 유도가열 법에 의한 점도 제어가 미세 기공에 미치는 영향)

  • Jeon, Yong-Pil;Kang, Chung-Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.136-144
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    • 2002
  • Melting method has long been considered difficult to realize because of problems such as the low foamability of molten metal, the varying size of cellular structures and solidification shrinkage. The parameters to solve the problem in electric furnace were stirring temperature, stirring velocity, heating velocity and foaming temperature It is important to consider the effects of induction heating, because it brings about the inner flow by the temperature gradient. Aspect ratio also depends on the induction heating. Mechanical properties are dependent on cell sizes and aspect rations. Therefore, this paper presents the effects of these parameters on the cell sizes. For the sake of this, combined stirring process was used to fabricate aluminum foam materials by the above mentioned parameters. Image analysis was performed to calculate the cell sizes, distributions, and aspect ratioes at the cross section of feared aluminum in the direction of height.

Enhancing the Antibacterial Effect of Erythrosine-Mediated Photodynamic Therapy with Ethylenediamine Tetraacetic Acid

  • MinKi Choi;Haeni Kim;Siyoung Lee;Juhyun Lee
    • Journal of the korean academy of Pediatric Dentistry
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    • v.51 no.1
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    • pp.32-39
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    • 2024
  • This study evaluated the additive impact of ethylenediamine tetraacetic acid (EDTA) on erythrosine-mediated photodynamic therapy (PDT) against Streptococcus mutans (S. mutans) biofilm by measuring colony-forming units and applying confocal laser scanning microscopy. Fifty-six bovine incisors, free from dental caries or structural defects, were utilized in this study. Dentin specimens were created by cutting with a low-speed diamond disk under a continuous flow of water, resulting in dimensions of 6.0 mm × 3.0 mm × 2.0 mm. The specimens were categorized into 4 groups: Control, EDTA, PDT, and EDTA + PDT. S. mutans ATCC 25175 was employed to establish biofilm on the dentin specimens. A 17% EDTA solution was applied for 1 min. For PDT, erythrosine served as the photosensitizer. Finally, a light-emitting diode source (385 - 515 nm) was employed in this study. The PDT group exhibited a significantly lower bacterial count than both the control and EDTA groups (p < 0.001). The EDTA + PDT group demonstrated a significantly reduced bacterial count compared to the other 3 groups (p < 0.001). This study demonstrated that EDTA enhances the antimicrobial efficacy of PDT on S. mutans biofilm. Even at a low concentration of photosensitizer, the combination of EDTA and PDT yields a significant antibacterial effect.

Study on Characteristics for Local Deposit of Sediment by Surveying River Bed's Layer History in High Berm of River Channel (하도 층구조 이력조사를 통한 하도내 국지퇴적 특성 분석)

  • Ryu, Young-Hoon;Lee, Sam-Hee;Ahn, Won-Sik
    • Journal of Korea Water Resources Association
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    • v.43 no.10
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    • pp.883-891
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    • 2010
  • More recently, there have been significant changes in the forms of channels due to runoff characteristics driven by climate changes and other alterations in basin/channel environments. Particularly, increasing local deposition in major channels is being observed nationwide. Of such phenomena, it is noteworthy that flood-plains show unidirectional growth and lowering of channels within compound channels in the form of a high-flow plain. These changes are supposed to affect management of the river ecology as well as flood control. In this study, the research on channels in Korea confirmed that the phenomenon of local deposition in those channels is actually taking place, rendering a problem to be urgently addressed. Previous studies on bed changes have been focused on low channels based on bed materials distributed over the channels. However, this research has proved that surface-layer deposition of a high-flow plain is closely related with changes in the conditions of ground surfaces and, ultimately, affects the bed of the entire channel as well. According to the intensive research on the condition of the high-flow plain of the mouth of the Han River, the silt deposited in the high-flow plain was the main cause of settlement/growth of vegetation. And this leads to landforming along with woods-forming, disturbing flood control as well as the normal river ecology.

Fabrication of Macro-porous Carbon Foams from Spherical Phenolic Resin Powder and Furfuryl Alcohol by Casting Molding (구상 페놀수지 분말과 푸르프릴 알코올로부터 주형성형에 의한 매크로 다공성 카본 폼의 제조)

  • Jeong, Hyeondeok;Kim, Seiki
    • Journal of Powder Materials
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    • v.26 no.6
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    • pp.502-507
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    • 2019
  • Macro-porous carbon foams are fabricated using cured spherical phenolic resin particles as a matrix and furfuryl alcohol as a binder through a simple casting molding. Different sizes of the phenolic resin particles from 100-450 ㎛ are used to control the pore size and structure. Ethylene glycol is additionally added as a pore-forming agent and oxalic acid is used as an initiator for polymerization of furfuryl alcohol. The polymerization is performed in two steps; at 80℃ and 200℃ in an ambient atmosphere. The carbonization of the cured body is performed under Nitrogen gas flow (0.8 L/min) at 800℃ for 1 h. Shrinkage rate and residual carbon content are measured by size and weight change after carbonization. The pore structures are observed by both electron and optical microscope and compared with the porosity results achieved by the Archimedes method. The porosity is similar regardless of the size of the phenolic resin particles. On the other hand, the pore size increases in proportion to the phenol resin size, which indicates that the pore structure can be controlled by changing the raw material particle size.

Parts grouping by a hierarchical divisive algorithm and machine cell formation (계층 분리 알고리즘에 의한 부품 그룹핑 및 셀 구성)

  • Lee, Choon-Shik;Hwang, Hark
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.589-594
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    • 1991
  • Group Technology (GT) is a technique for identifying and bringing together related or similar components in a production process in order to take advantage of their similarities by making use of, for example, the inherent economies of flow production methods. The process of identification, from large variety and total of components, of the part families requiring similar manufacturing operations and forming the associated groups of machines is referred as 'machine-component grouping'. First part of this paper is devoted to describing a hierarchical divisive algorithm based on graph theory to find the natural part families. The objective is to form components into part families such that the degree of inter-relations is high among components within the same part family and low between components of different part families. Second part of this paper focuses on establishing cell design procedures. The aim is to create cells in which the most expensive and important machines-called key machine - have a reasonably high utilization and the machines should be allocated to minimize the intercell movement of machine loads. To fulfil the above objectives, 0-1 integer programming model is developed and the solution procedures are found. Next an attempt is made to test the feasibility of the proposed method. Several different problems appearing in the literature are chosen and the results air briefly showed.

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Fabrication of $Al_2O_3/Al$ Composite Materials by Mashy State Forming and its Hot Extrusion Process (반용융가공에 의한 $Al_2O_3/Al$ 복합재료의 제조 및 열간압출공정)

  • Kang, Chung-Gil;Kang, Sung-Soo
    • Journal of Korea Foundry Society
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    • v.13 no.3
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    • pp.248-258
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    • 1993
  • A semi-solid alloy in which solid and liquid phase are co-existing is obtained by stirring of A17075 molten metal. A semi-solid alloy is dependent on the corresponding temperature within the solid-liquid range, and the process parameters should be controlled accurately to obtain the homogeneous semisolid alloy. The fabrication possibility of fiber-reinforced aluminum alloy containing $Al_2O_3$ short fibers with vigorous agitation of short fibers were obtained by control of stirring time, solid fraction and impeller speed in extrusion billet fabrication processes. The microstructure to extrusion billet fabricated by low pressure casting was investigated for fiber dispersion state. The relationship between the extrustion force and velocity at hot extrustion, the flow strain and extrusion ratio were theoretically described. The surface defects with lubricants and without lubricant after hot extrusion were investigated. The composites materials after hot extrusion were measured by vickers hardness with extrusion ratio. It has become clear that the secondary working such as hot extrusion was very useful to obtained improved the mechanical properties of metal matrix composites.

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Design of STS304 Extrusion Die for Wear Reduction (스테인리스강 압출금형의 마멸 감소를 위한 설계)

  • Kim, T.H.;Kim, B.M.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.106-113
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    • 1996
  • Using stainless steel as the cold forged parts especially the outer parts of automobile is gradually increasing because it can bear up against the erosion and the wear. During cold forging of the stainless steel the working pressure acting on die surface are very high therefore the wear on die surface can be greatly increased. In cold forging processes, die failure must be considered before die design. One of the main reasons of die failure in industrial application of metal forming technologies is wear. The die wear affects the tolerances of forged parts, metal flow and costs of processes etc. The only way to to control these failures is to develop methods which allow prediction of the die wear and which are suited to be used in the desing stage in order to optimize the process. In this paper, the rigid-plastic finite element method was combined with the wear prediction routine and then the forward extrusion process using stainless steel was analysed simultaneously. To minimize the die wear the FPS algorithm was applied and the optimal conditions of die configuration are suggested.

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Development of High Precision Plate Holder in Automotive Seat Recliner by Mechanical Press(I) : Application of FCF Method (기계식 프레스에 의한 자동차 시트 리클라이너의 고정밀 플레이트 홀더 개발(I) : FCF 공법 적용)

  • Kim, Byung-Min;Choi, Hong-Seok;Chang, Myung-Jin;Bae, Jae-Ho;Lee, Seon-Bong;Ko, Dae-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.7
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    • pp.55-63
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    • 2008
  • Fine blanking is a process of press shearing which makes it possible to produce the thick sheet metal of the finished surface and the close dimensional accuracy over the whole material thickness in the single blanking operation. In this paper, a plate holder of automotive seat recliner is manufactured by FCF(Flow Control Forming) method using the conventional mechanical press instead of the fine blanking press. Main processes for manufacturing of the plate holder by FCF method are embossing, half blanking and trimming processes. Optimal clearance, stripper force and counter force to increase the dimensional accuracy of the plate holder have been investigated by FE-analysis. As a result of FE-analysis, the clearance for both embossing and half blanking processes was -2%t and the forces of stripper and counter were 25ton and 15ton, respectively. After manufacturing the plate holder by FCF method, the measured dimensional characteristics have been compared with the required specifications as the final product. Although the dimensional accuracy of the plate holder manufactured by FCF method was a little inferior to that by fine blanking process, it was satisfactory in a general sense.

Biofouling and Microbial Induced Corrosion -A Case Study

  • Mohammed, R.A.;Helal, A.M.;Sabah, N.
    • Corrosion Science and Technology
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    • v.7 no.1
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    • pp.27-34
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    • 2008
  • In industrial and fluid handling systems, frequently the protective film forming materials suffer from severe corrosion due to microbial effects. As an example, various micro-organisms, including bacteria, exist in seawater normally fed to power and desalination plants. Unless seawater intakes are properly disinfected to control these microbial organisms, biological fouling and microbial induced corrosion (MIC) will be developed. This problem could destroy metallic alloys used for plant construction. Seawater intakes of cogeneration plants are usually disinfected by chlorine gas or sodium hypochlorite solution. The dose of disinfectant is designed according to the level of contamination of the open seawater in the vicinity of the plant intake. Higher temperature levels, lower pH, reduced flow velocity and oxidation potential play an important role in the enhancement of microbial induced corrosion and bio-fouling. This paper describes, in brief, the different types of bacteria, mechanisms of microbiological induced corrosion, susceptibility of different metal alloys to MIC and possible solutions for mitigating this problem in industry. A case study is presented for the power plant steam condenser at Al-Taweelah B-station in Abu Dhabi. The study demonstrates resistance of Titanium tubes to MIC.

Analysis of axisymmetric extrusion through curved dies by using the method of weighted residuals (가중잔류항법을 이용한 곡면금형의 축대칭 전방압출해석)

  • 조종래;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.3
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    • pp.509-518
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    • 1987
  • The paper is concerned with the analysis of axisymmetric forward extrusion by using the method of weighted residuals. In the method of weighted residuals, the flow function and the stress functions are assumed so as to cover the global control volume. The derived stress and strain components are used to formulate a constitutive equation in the error form, so that the error is minimized to determine the stress and strain components. The method of least squares is then chosen for the minimization of errors. The distribution of stresses and strains and the forming load are determined for the workhardening material considering the frictional effect at the die surface. The computed results are very similar to those obtained by the finite element method. The method is simpler in application and requires less computational time than the finite element method. Experiments are carried out for aluminum and steel specimens using curved dies. It is found that the experimental observation is mostly in agreement with the computed results by the method of weighted residuals.