• 한국정밀공학회지
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• 제15권3호
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• pp.18-23
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• 1998

This paper describes a research work of developing a computer-aided design of blanking and piercing for irregular-shaped sheet metal products. An approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, production feasibility check, and strip layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend. material and thickness of product, complexities of blank geometry and punch profile, and availability of press. This system is capable of unfolding a formed sheet metal part to give flat pattern and automatically account for the adjustment of bend allowances to match tooling requirements by checking the dimensions and relationships of parts of the folded product. Also this system can carry out a process planning which is obtained from results of irregular shape of product that was successful in production feasibility check module according to flat pattern layout and generate strip layout drawing in graphic forms. The developed system provides its efficiency for flat pattern layout, and strip layout for the irregularly shaped sheet metal products.

• 한국정밀공학회지
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• 제16권11호
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• pp.174-182
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• 1999

This paper describes a research work of developing a computer-aided design of product with bending constraints and piercing for progressive working. an approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, production feasibility check, and strip-layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend, material and thickness of product, complexities of blank geometry and punch profile, bending sequence, availability of press. Strip layout drawing generated by piercing with punch profiles divide into automatically for external area is shown into graphic forms, including bending sequences for the product with piercing and bending constraints. Results obtained using the modules enable the designer and manufacturer of piercing and bending dies to be more efficient in this field.

• 한국정밀공학회지
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• 제10권3호
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• pp.198-204
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• 1993

The study is concerned with finite element analysis and design of axisymmetric deep drawing by local heating. When the bottom shape of a cup is not flat but in complex-shaped, i.e., hemispherical, the cup cannot be drawn in one or two processes in the conventional deep drawing process and the limit drawing ratio is limited as well. By introducing local heating selectively with regards to the heating position, the formability of the sheet metal can be greatly increased with the reduced number of processes. In the Process analysisthe rigid- viscoplastic finite element method is employed and the temperature effect is incorporated. Bishop's step-wise decoupled method is employed to analyze the thermomechanical interaction between deformation and heat transfer. Axisymmetric deep drawing of a hemisphere-bottomed cup has been analyzed for various combinations of heat application in the punch and the die. At the first stage of deep drawing stretch forming is practically carried out by firmly pressing the blankholder with the punch and the die heated at various levels of temperature. Then at the second stage the same cup is drawn for the saame or different combination of temperature. From the computation, it has thus been shown that the fromability of a cup is greatly increased in two-stage deep drawing with increased limet drawing ratio.

• 대한기계학회논문집
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• 제16권5호
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• pp.873-882
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• 1992

본 연구에서는 축대칭 형상의 하이드로 미케니칼 디프드로잉 공정을 강소성 유한요소법으로 해석하는 것이다. 본 논문에서는 Fig.1에서 보이는 바와 같은 경우 에 대하여 평두 펀치(flat headed punch)를 사용한 공정을 강소성 유한요소법으로 해 석하였으며 펀치 행정에 따른 챔버내의 압력 및 플랜지부의 압력분포를 구하였다. 접촉부의 처리는 플랜지부의 압력분포를 구하였다. 접촉부의 처리는 Yang등이 제안 한 방법을 적용하였다. 이론해석의 타당성을 알아보기 위하여 금형을 설계, 제작하 고 실험을 수행하여 결과를 비교 검토하였다.

• 대한치과보철학회지
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• 제47권3호
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• pp.301-311
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• 2009

연구목적: 연조직 펀치를 이용한 무피판 임플란트 수술법은 임플란트를 식립할 부위에 환상형의 절개를 필요로 한다. 이에 연조직 펀치의 사용을 위한 지침을 만드는 데 도움을 주고자 성견의 하악에서 임플란트 주위 조직의 치유에 대한 연조직 펀치의 영향을 조사하는 실험이 수행되었다. 연구 재료 및 방법: 6 마리의 성견에서 하악의 양측에 무치악의 평편한 치조제를 만들었다. 3 개월 동안의 치유 기간 후, 3 mm, 4 mm, 5 mm 연조직 펀치를 사용하여 절개하고 양측에 각각 3개의 임플란트 (직경 4.0 mm)를 식립하였다. 그리고 즉시 치유지대주 (직경 4.5 mm)를 연결하였다. 그 후 치유 기간 동안 임플란트 주위 점막을 임상적, 방사선학적 그리고 조직학적 방법으로 평가하였다. 평가 요소는 치은 지수, 탐침시 출혈, 치주 탐침 깊이, 변연골 상실 그리고 임플란트 주위 조직의 수직적인 변화이다. 결과: 임플란트 식립 후 치유 기간 동안에 3 mm, 4 mm, 5 mm 연조직 펀치 군 사이에 접합 상피의 길이, 치주 탐침 깊이, 변연골 상실이 유의할 만한 차이가 관찰되었다 (P <.05). 3 mm 연조직 펀치를 사용한 경우가 4 mm 이상의 연조직 펀치를 사용한 것에 비해 상대적으로 접합 상피의 깊이는 짧았고, 치주 탐침 깊이는 얕았으며, 변연골 흡수량이 적었다. 결론: 무피판 임플란트 수술에서 연조직 펀치의 직경은 최적의 연조직 밀폐의 형성과 연조직의 치유에 있어 중요한 역할을 한다. 선택된 치유지대주보다 약 1 mm 작은 직경의 연조직 펀치를 사용하는 경우 임플란트 주변 점막과 긴밀한 접촉을 이룰 수 있고 창상 치유가 가장 양호 하다.

• 대한기계학회논문집
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• 제17권9호
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• pp.2242-2251
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• 1993

The mesh-based frictional contact model has been developed which does not rely on the spatial derivatives of the tool surface. Only points on the surface are evaluated from the description. which can then be simplified because of the relaxed demands placed on it. The surface tangents, normals, and corresponding derivatives at each finite-element node are evaluated directly from the finite-element mesh, in terms of the connecting nodal positions. The advantages accrue because there is no longer a need for a smooth tool surface to assure reasonable normals and derivatives. Furthermore, it can be shown that the equilibrium equations can only be properly written with a special normal derived from the mesh itself. The validity, accuracy, computation time, and stability of mesh-based contact model were discussed with the numerical examples of rounded flat-top and rough, flat-top rounded punch forming operations. Also, the forming process of a automobile inner panel section was simulated for testing the robustness of new contact model. In the discussion, the superiority of new model was examined, comparing with tool-based contact one.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.735-739
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• 2001

This paper describes a research work of developing computer-aided design of a product with bending and piercing for progressive working. An approach to the system for progressive working os based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theorise, experimental results and the empirical knowledge of field experts. the system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of three main modules, which are input and shape treatment, flat pattern layout and strip layout modules. Strip layout of the system is designed by using fuzzy set theory. Process planning is determinated by fuzzy value according to several rules. Strip layout drawing generated in strip layout module is presented in 3-D graphic forms, including bending sequences and piercing processes with punch profiles divided into for external area. Results obtained using the modules enable the manufacturer for progressive working of electric products to be more efficient in this field.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1998년도 춘계학술대회논문집
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• pp.155-159
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• 1998

This paper describes a research work of developing a computer-aided design and manufacturing (CAD-CAM) of irregular shaped sheet metal product for blanking or piercing and bending operation. An approach to the system is based on the knowledge-based rules. Knowledge for the system is formulated form plasticity theories, experimental results and the empirical knowledge of field experts. This system has been written in AutoLIST on the AutoCAD and in customer tool kit on the SmartCAM with a personal computer and is composed of nine modules. the system is designed by considering several factors, such as material and thickness of product, complexities of blank geometry and punch profile, diameter and material of a wire, and availability of press. This system is capable of unfolding a formed sheet metal to give flat pattern and automatically account for the adjustment of bending allowances to match tooling requirements by checking dimensions and generating NC data automatically according to drawings of die-layout module. Results carried out in each module will provide efficiencies to the designer and the manufacture of blanking or piercing and bending die in this field.

• 한국정밀공학회지
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• 제15권8호
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• pp.174-182
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• 1998

This paper describes a research work of developing a computer-aided design and machining of irregular shaped-sheet metal product for blanking or piercing operation. An approach to the CAD/CAM system is based on the knowledge-based rules. Knowledge for the CAD/CAM system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD and in customer tool kit on the SmartCAM with a personal computer and is composed of nine modules, which are input and shape treatment, flat pattern-layout, production feasibility check, blank-layout, strip-layout, die-layout, data conversion, modelling, and post-processor module. Based on knowledge-based rules, the system is designed by considering several factors, such as material and thickness of product, complexities of blank geometry and punch profile, diameter and material of a wire, and availability of press. This system is capable of generating NC data automatically according to drawings of die-layout module. Results which are carried out in each module will provide efficiencies to the designer and the manufacturer of blanking or piercing die in this field.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 추계학술대회논문집
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• pp.237-240
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• 2003

Deformation surrounding the hole in the tube during the hydro-piercing process has been investigated in this study. The tube is expanded and internally pressurized between upper and lower dies, and a piercing punch is driven forcefully through a cross passage in the die and through the wall of the tube. The pressurized fluid within the tube provides support to the wall of the tube during a piercing step to form a hole in the tube having less deformation surrounding the hole in the tube. The deformation area may be fully retracted to a substantially flat form or partially retracted to a countersunk form. In this study, a mathematical model that can predict deformation surrounding the hole has been proposed and experimentally verified by actual hydro-piercing test.