• 한국분무공학회지
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• 제17권3호
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• pp.128-133
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• 2012

The present study aims to examine the influence of flame spray distance on the thermal behavior of micro-metal particles and the morphological characteristics of $Ni_{20}Cr$ layers coated on the preheated SCM415 substrates by using the conventional flame spray system. Commercially available nickel-based $Ni_{20}Cr$ particles with a mean diameter of $45{\mu}m$ were used. In addition, CFD simulations using a commercial code (FLUENT ver. 6.3.26) were conducted to estimate temperature and velocity distributions of the continuous and discrete phases before impact on the substrate. From FE-SEM images of coated layers on the substrates, it was observed that as the spray distance decreased, the metal particle morphology showed splash-like patterns and such a short stretch shape, resulting from higher particle momentums and the impact of partially melted particles. Moreover, it was found that the spray distance should be considered as one of important parameters in controlling the porosity and the adhesion strength.

• 한국분무공학회지
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• 제9권4호
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• pp.31-37
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• 2004

This paper presents spray and combustion characteristics of hydrocarbon fuel injected from pressure-swirl nozzles. Three commercial nozzles with orifice diameters of 0.256, 0.308 and 0.333mm and injection pressures ranging from 0.7 to 1.3 MPa were selected f9r the experiments. Spray characteristics such as breakup length. spray angle and drop size (SMD) were analyzed using photo image analyses and Malvern Panicle Size Analyzer. The drop size was measured with and without a blower at the same measuring locations. The flame length and width were measured using photo image analyses. The temperature distribution along the axial distance and the gas emission such as CO, $CO_2\;and\;NO_x$ were studied. The breakup length decreased with an increase in injection pressure for each nozzle but increased with an increase in nozzle orifice diameter. The spray angle increased and SMD decreased with an increase in injection pressure. The flame with an increased linearly with an increase in injection pressure and in nozzle orifice diameter. The flame temperature increased with an increase in injection pressure but decreased along the axial distance. The maximum temperatures occurred closer to the burner exit and flame at axial distance of 242mm from the diffuser tip. The experimental results showed that the level of CO decreased while that of $CO_2\;and\;NO_x$ increased with an increase in injection pressure and nozzle orifice diameter.

• 한국분말재료학회지
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• 제29권2호
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• pp.123-131
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• 2022

The purpose of this study is to improve the mechanical properties and develop manufacturing technology through self-soluble alloy powder flame spray coating on the surface of a run-out table roller for hot rolling. The roller surface of the run-out table should maintain high hardness at high temperatures and possess high wear, corrosion, and heat resistances. In addition, sufficient bonding strength between the thermal spray coating layer and base material, which would prevent the peel-off of the coating layer, is also an important factor. In this study, the most suitable powder and process for roll manufacturing technology are determined through the initial selection of commercial alloy powder for roll manufacturing, hardness, component analysis, and bond strength analysis of the powder and thermal spray coating layer according to the powder.

• 한국자동차공학회논문집
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• 제3권6호
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• pp.30-40
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• 1995

Optically accessible D. I. diesel engine with a rectangular combustion chamber was constructed to visualize the behaviors of sprays and flames in the combustion camber with the close conditions of pressure and temperature in an actual engine. The behaviors of sprays and flames in the combustion chamber as the operating conditions of this engine were photographed with high speed camera by Diffused Background Illumination Method. With photographs taken by this method, behavior of spray droplets injected into the combustion chamber, ignition points, and flame propagation were observed and analyzed at a time-and space-dependent fashion.

• 한국분무공학회지
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• 제8권3호
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• pp.33-40
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• 2003

The low-emission and high-performance diesel combustion is an important issue in the combustion research community, In order to understand the detailed diesel flame involving the complex physical processes, it is quite desirable to diesel spray dynamics, auto-ignition and spray flame propagation. Dynamics of fuel spray is a crucial element for air-fuel mixture formation, flame stabilization and pollutant formation, In the present study, the diesel RCM (Rapid Compression Machine) and the Electric Control injection system have been designed and developed to investigate the effects of injection pressure, injection timing, and intake air temperature on spray dynamics and diesel combustion processes, In terms of the macroscopic spray combustion characteristics, it is observed that the fuel jet atomization and the droplet breakup processes become much faster by increasing the injection pressure and the spray angle, With increasing the cylinder pressure, there is a tendency that the of spray pattern in the downstream region tends to be spherical due to the increase of air density and the corresponding drag force, Effects of intake temperature and injection pressure on auto-ignition is experimently analysed and discussed in detail.

• 에너지공학
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• 제14권4호
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• pp.259-267
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• 2005

예혼합 분무화염의 상세한 연구기구를 관찰하기 위하여 예혼합 분무화염 중의 분무단면상의 확대촬영과 또한 연소시의 순간적 이차원 유동장을 얻기 위해 미소시간차를 가진 2연속 분무단면 화상에 대해 상호 상관 PIV를 적용하였다. PIV에 통상 사용되어지는 펄스 레이저가 아닌 연속발진 레이저를 PIV에 적용하는 기법 등을 나타내었다. 또한 통계적 PIV 해석법을 이용하여 얻은 상호상관 PIV의 결과를 PDA에 의해 측정된 결과와 비교하여, 상호상관 PIV는 PDA의 계측에 의한 결과와 잘 일치한다는 결론에 이르렀다. 연속발진 레이저를 이용한 상호상관 PIV를 예혼합 분무화염에 적용하여 본 연구에서 적용한 기법이 분무화염의 구조를 관찰하는데 매우 유용함을 검증하였다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 춘계학술대회논문집B
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• pp.447-452
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• 2000

The low-emission and high-performance diesel combustion is an important issue in the combustion research community. In order to understand the detailed diesel flame field involving the complex Physical Processes, It Is quite desirable to study diesel spray dynamics, auto-ignition and spray flame propagation. Dynamics of fuel spray is a crucial element for air-fuel mixture formation flame stabilization and pollutant formation. In the present study, the diesel RCM (Rapid Compression Machine) and the Electric Control injection system have been designed and developed to investigate the effects of injection Pressure, injection timing, and intake air temperature on spray dynamics and diesel combustion processes. In terms of the macroscopic spray combustion characteristics it is observed that the fuel jet atomization and the droplet breakup processes become much faster by increasing the injection pressure and the spray angle. With increasing the cylinder pressure there is a tendency that the shape of spray pattern in the downstream region tends to be spherical due to the increase of air density and the corresponding drag force. Effects of intake temperature and injection pressure on auto-ignition is experimently analysed and discussed in detail.

• 한국연소학회지
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• 제7권1호
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• pp.37-43
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• 2002

Spray characteristics in the swirling flow were investigated by Stereoscopic PIV. Spatial spray structures were measured by PIV as well as PDA in order to understand stable flame stabilization. The feasibility study of Stereoscopic PIV in spray flame was also demonstrated. The size and location of recirculation flow were measured. The stereoscopic PIV could provide 3-D flow fluctuation that cannot be measured by convectional measurement systems.

• 한국연소학회지
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• 제3권1호
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• pp.21-29
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• 1998

Mathematical modeling of combustion characteristics in HVOF thermal spray processes was carried out on the basis of equilibrium chemistry. The main objective of this work was the development of a computation code which allows to determine chemical composition of combustion products, adiabatic flame temperature, thermodynamic and transport properties. The free energy minimization method was employed with the descent Newton-Raphson technique for numerical solution of systems of nonlinear thermochemical equations. Adiabatic flame temperature was calculated by using a Newton#s iterative method incorporating the computation module of chemical composition. The performance of this code was verified by comparing computational results with data obtained by ChemKin code and in the literature. Comparisons between the calculated and measured flame temperatures showed a deviation less than 2%. It was observed that adiabatic flame temperature augments with increase in combustion pressure; the influence was significant in the region of low pressure but becomes weaker and weaker with increase in pressure. Relationships of adiabatic flame temperature, dissociation ratio and combustion pressure were also analyzed.

• 대한기계학회논문집B
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• 제20권2호
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• pp.624-631
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• 1996

가솔린 화재의 소화과정을 규명하기 위하여 부력과 순수확산에 의해서만 연료와 산화제가 혼합되는 순수확산화염을 대항으로 수분무에 의한 소화실험을 체계적으로 수행하여 다음과 같은 결론을 얻었다. 1) 수분무는 특정 조건에서 수분무가 없을 때인 자연연소상태에 비하여 더 높은 값의 연소율을 가지게 되어, 오히려 화재의 연소를 촉진하게 된다. 2) 수분무시 연소율은 자연연소상태보다 더 높은 값으로 증가하다가 어느 순간 연료표면의 냉각조건이 충분히 이루어지면 소화기 일어나게 된다. 30 수분무에 의해 유입되는 공기는 분무 자체와 함쎄 화염을 반경방향으로 흐트러지게 함으로써 연료와 공기와의 접촉면적을 증대시켜 연소를 촉진하는 반면, 분무수가 연료 표면에 쉽게 도달할 수 있도록하여 연료표면을 보다 잘 냉각시키게 된다. 즉 주위공기의 유입은 연소율의 증가 및 감소에 영향을 미친다. 4) 본 실험조건에서는 분무수의 입경이 약 40.mu.m 이하인 액적들은 화염구역내에서 증발하거나 그 경로가 바뀌어 연료 표면에 도달되지 못함을 발견하였다. 5) 본 연구와 같이 주로 냉각작용에 의하여 화염이 소화되는 경우에는, 화염자체의 냉각효과 보다는 연료표면의 냉각에 의한 효과가 지배적임을 알 수 있었다.