• Title/Summary/Keyword: Fixture Design

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Multi-station Fixture Layout Design Using Simulated Annealing

  • Kim, Pansoo;Seun, Ji Ung
    • Management Science and Financial Engineering
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    • v.10 no.2
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    • pp.73-87
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    • 2004
  • Automotive and aircraft assembly process rely on fixtures to support and coordinate parts and subassemblies. Fixture layout in multi-station panel assemblies has a direct dimensional effect on final products and thus presents a quality problem. This paper describes a methodology for fixture layout design in multi -station assembly processes. An optimal fixture layout improves the robustness of a fixture system against environmental noises, reduces product variability, and eventually leads to manufacturing cost reduction. One of the difficulties raised by multi-station fixture layout design is the overwhelmingly large number of design alternatives. This makes it difficult to find a global optimality and, if an inefficient algorithm is used, may require prohibitive computing time. In this paper, simulated annealing is adopted and appropriate parameters are selected to find good fixture layouts. A four-station assembly process for a sport utility vehicle (SUV) side frame is used throughout the paper to illustrate the efficiency and effectiveness of this methodology.

Development of Milling Fixture by Practical and Adaptive Tooling System(Part1)

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.33-37
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    • 2000
  • Milling fixture is one kind of machining device according to the industrial demands for multi manufacturing products on the growing at alarming rate. In the field of design and making for machine tool working, welding, assembling with fixture for mass production is a specific division. In order to prevent the production defects, occurring, the optimum design of product, fixture putting in the field is very significant manufacturing method. They require analysis of many kinds of important factors, theory and practice of machine tool operating process and its situations, fixture and its structure, machining condition for tool making tool materials, heat treatment of fixture components, know-how and so on. In this study we designed and constructed a milling fixture of mass production and performed tryout under the AUTO CAD, database, I-DEAS and WINDOW environment. Especially part 1 of this study is reveals with the analysis of part drawing, fixture planning, fixture design etc.

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Fabrication of Scanning Fixture for Flexible Panels (유연 판넬의 스캐닝 고정구 제작)

  • Yin, Jeong-Je
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.11
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    • pp.4080-4086
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    • 2010
  • In this study, a scanning fixture for flexible parts such as large automotive panels is developed. For the minimization of the weight deflection of a hood outer panel, the N-2-1 fixture principle for flexible parts is adopted in the fixture design. The designed fixture for a hood outer panel is fabricated using the Alufix system. The springback of the entire hood outer panel can be measured successfully by the laser scanning with the developed fixture, which verifies the usefulness of the proposed design method for the flexible panels.

AR-based Tangible Interaction Using a Finger Fixture for Digital Handheld Products (손가락 고정구를 이용한 휴대용 전자제품의 증강현실기반 감각형 상호작용)

  • Park, Hyung-Jun;Moon, Hee-Cheol
    • Korean Journal of Computational Design and Engineering
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    • v.16 no.1
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    • pp.1-10
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    • 2011
  • In this paper, we propose an AR-based tangible interaction using a finger fixture for virtual evaluation of digital handheld products. To realize tangible interaction between a user and a product in a computer-vision based AR environment, we uses two types of tangible objects: a product-type object and a finger fixture. The product-type object is used to acquire the position and orientation of the product, and the finger fixture is used to recognize the position of a finger tip. The two objects are fabricated by RP technology and AR markers are attached to them. The finger fixture is designed to satisfy various requirements with an ultimate goal that the user holding the finger fixture in his or her index finger can create HMI events by touching specified regions (buttons or sliders) of the product-type object with the finger tip. By assessing the accuracy of the proposed interaction, we have found that it can be applied to a wide variety of digital handheld products whose button size is not less than 6 mm. After performing the design evaluation of several handheld products using the proposed AR-based tangible interaction, we received highly encouraging feedback from users since the proposed interaction is intuitive and tangible enough to provide a feeling like manipulating products with human hands.

Vibration Fixture design for small satellite launch vehicle environment test (인공위성발사체 상단부 진동환경시험을 위한 치구설계)

  • Jeong, Ho-Kyeong;Seo, Sang-Hyun;Park, Soon-Hong;Jang, Young-Soon;Yi, Yeoung-Moo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.258-262
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    • 2007
  • Satellite launch vehicle is exposed to some dynamic environment during its flight. Particularly, the safety of launch vehicle structure is surely verified under vibration environment in low frequency range. Sine sweep test is generally performed to describe this low frequency vibration environment. Dynamic property of vibration fixture is considered to get the correct property of target object. This vibration fixture should really be an extension of the armature in the form of a very rigid structure that can transfer the required force at the required frequency. An optimum fixture would have its lower natural frequency about 50% higher than the highest required forcing frequency in order to avoid fixture resonances during the test. In this study, the vibration mode analysis considering the mass of target object to design the vibration fixture. And the modal test of vibration fixture is performed to conform the design.

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A Study on an Optimal Design & Manufacture of Vibration Test Fixture(l) (진동시험 치구의 최적설계 및 제작에 관한 연구(I))

  • Kim, Do-Young;Nam, Gung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.3
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    • pp.46-59
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    • 1989
  • The purpose of test fixture is to mechanically couple energy from a shaker into a test specimen. And then it is necessary to design a fixture of shich the fundamental natural frequency is over than one half times as high as the highest frequency of interest. But the dynamic behavior of vibration test fixture is usually different from, often far different from, what has been calculated. In this paper, the optimal dimensionless frequency parameter, ${lambda}$'s, are calculated from the test results of a various and complex shaped fixtures.

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EFFICIENT DESIGN OF CAPACITOR DISCHARGE IMPULSE MAGNETIZER SYSTEM FOR 8-POLE MAGNET

  • Kim, Pill-Soo;Kim, Yong;Baek, Soo-Hyun
    • Journal of the Korean Magnetics Society
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    • v.5 no.5
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    • pp.828-832
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    • 1995
  • This paper describes the efficient design, analysis method and experimental verification of capacitor discharge impulse magnetizer system. A capacitor discharge magnetizer system is used to produce a high current impulse of short duration in this magnetizing fixture. The parasitic resistance and parasitic inductance of the capacitor discharge impulse magnetizer system have been estimated using known air-core test coil. Finite element analysis (using MAXWELL 2-D field simulator) and magnetizing circuit analysis (using SPICE) are also used as part of the design and analysis process of the capacitor discharge impulse magnetizer system. Application study for a magnetizing fixture design is shown. 8-pole magnetizing fixture has been designed and analyzed using finite element analysis. The fixture design for 8-pole magnet are presented along with the experimental results. The experimental results have been achieved using a high-voltage, high-energy capacitor discharge impulse magnetizer and 8-pole iron core fixtures (charging voltage : 2000[V], capacitor bank : 4000[$\mu\textrm{F}$]).

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Development of Milling Fixture by Practical and Adaptive Tooling System(Part 2) -Fixture making System, Fixture components, Fixture making and Tryout-

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.38-41
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    • 2000
  • This is the continued paper as part 2 in this study. In order to prevent the production defects, the optimum design of product, fixtures and their making are very significant division. Especially the result of modelling and its analysis become the characteristics of this paper that nothing might be over seen before such as this type of research method on all processes.

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Development of Drilling Jig by Practical and Adaptive Tooling System(Part 1) - System Analysis of Part Drawing and Jig Design

  • Sim, Sung-bo;Lee, Sung-Taeg
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.104-108
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    • 2000
  • Drilling Jig is the device according to industrial demand for multi manufacturing products on the growing at alarming rate. In the field of design and making for machine tool working, welding, assembling with jig and fixture for mass production is a specific division. In order to prevent the production defects the optimum design of product, fig and fixture putting in the field is very significant manufacturing method. They require analysis of many kinds of important factors, theory and practice of machine tool operating process and its phenomena, jig & fixture structure, machining condition for tool making tool materials, heat treatment of jig & fixture components, know-how and so on. In this study we designed and constructed a drilling jig of mass production and performed tryout under the Auto CAD, database, and window environment. Especially Part1 of this study is reveals with the analysis of part drawing, jig planning, jig design etc.

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Development of a fixture for 3D Laser Scanning (3차원 전 형상 측정을 위한 고정구의 개발)

  • 최창원;엄현종;박병현;김세나;박미나;이응기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.142-145
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    • 2004
  • More complex geometric shapes, including freeform surfaces, are adopted for the design of products to emphasize styling or aesthetics. Modeling of these products is extremely difficult, and often impossible. Reverse engineering is an emerging technology that can resolve this problem by generating CAD models from the physical mockups or prototype models. The laser scanner if often used to acquire the surface information of the part, but is limited in its measuring direction, which if fixed only along the z-axis. A Designed fixture of new shape to supplement these problems in this paper. The new fixture using several joints and an tooling ball holder is designed considering the convenience of the part set-up and the accuracy of the registration. The location of the tooling balls can be arranged to avoid the occlusion of the part and to minimize the registration error. The new fixture is apply to an object part having freeform surfaces to verify the effectiveness of the proposed design.

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