• 대한기계학회논문집A
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• 제34권12호
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• pp.1821-1828
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• 2010

레이저 샥 피닝(LSP)은 금속재료 표면처리를 위한 획기적인 기술로서 금속 부품의 피로성능 개선을 위해 최근에 널리 적용되고 있다. 널리 알려진 바와 같이 금속재료의 피로 균열은 재료의 응력 상태가 인장(Tension)하에서만 발생되고, 압축(Compression)상태에서는 발생하지 않는다. 따라서 피로수명 개선을 위해 전통적인 샷 피닝(SP)과 함께 다양한 분야에 응용되고 있으며, 특히 LSP 는 금속재료의 표면과 깊이방향에 대해 높은 압축잔류응력을 생성시켜 준다. 본 논문에서는 유한요소 해석기법을 이용하여 LSP 에 의해 발생되는 압축잔류응력 생성과정을 모사하고, 압축잔류응력에 영향을 미치는 다양한 변수에 대해 민감도 해석을 수행하였다.

• 대한기계학회논문집A
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• 제25권10호
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• pp.1528-1534
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• 2001

In order to improve Leak-Be(ore-Break methodology, more precisely the crack growth evaluation, a round robin analysis was proposed by the CEA Saclay. The aim of this analysis was to evaluate the crack initiation life, penetration life and shape of through wall crack under cyclic bending loads. The proposed round robin analysis is composed of three main topic; fatigue crack initiation, crack propagation and crack penetration. This paper deals with the first topic, crack initiation in a notched pipe under four point bending. Both elastic-plastic finite element analysis and Neuber's rule were used to estimate the crack initiation life and the finite element models were verified by mesh-refinement, stress distribution and global deflection. In elastic-plastic finite element analysis, crack initiation life was determined by strain amplitude at the notch tip and strain-life curve of the material. In the analytical method, Neuber's rule with the consideration of load history and mean stress effect, was used for the life estimation. The effect of notch tip radius, strain range, cyclic hardening rule were examined in this study. When these results were compared with the experimental ones, the global deformation was a good agreement but the crack initiation cycle was higher than the experimental result.

• 항공우주시스템공학회지
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• 제16권6호
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• pp.106-113
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• 2022

본 연구에서는 eVTOL 개인항공기의 개별 블레이드 피치 제어용 선형 구동기 기본설계 모델에 대한 구조 안전성을 검토하였다. Stall 하중에 대한 정적 구조 안전성을 검토하기 위해 유한요소법을 이용한 응력해석을 수행하여 안전여유율을 계산하였다. 또한 선형 구동기의 운용조건에 대한 피로수명을 평가하기 위해 피로 해석을 수행하였다. 다물체 동역학 분석을 통해 블레이드 피치각에 따른 하중이력을 산출하였다. 또한 정하중 해석에 정격하중을 적용하여 응력 분포를 산출하고 피로 해석에 활용하였다. 해석 결과, 선형 구동기의 모든 부품은 0 이상의 안전여유율이 계산되었고, 10⁷ cycles 이상의 피로수명이 산출되어 구조적으로 안전함이 확인되었다.

• 대한조선학회논문집
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• 제39권2호
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• pp.61-68
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• 2002

K-a 관계가 동일하면, 선형파괴역학적 견지에서 균열개구 거동이 같다고 가정할 수 있다. 본 연구에서는 실제 구조물과 같은 K-a 관계를 주는 무한판 관통균열의 응력분포를 등가분포응력으로 정의한다. 실제 구조물과 동일한 K-a 관계가 구현되는 응력분포를 간단한 시험편에 작용시켜, 피로균열전파 해석을 수행하면 실제 구조요소의 피로전파수명 추정이 가능하다. 구조물에 대한 K-a 관계는 유한요소법 등의 이산화 수법 혹은 간이 추정법 등에 의하여 추정이 가능하다. 등가분포응력을 이용하여 유효 균열진전 음력을 구하는 방법의 타당성을 검토한다.

• Journal of Welding and Joining
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• 제1권1호
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• pp.37-46
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• 1983

This paper describes a study of fillet welded joint stressed perpendicular to the weld line. The finite element method was used to determine the stress intensity factor for cruciform joint at weld toe and root cracks according to variation of H/Tp, weld angle and main plate thickness. But, in this study, weld angle was fixed at 45.deg., since the variation of weld angle affect the stress intensity factor little, also main plate thickness was fixed. Pulsating tension fatigue test was done at the second phase of experiment. The work using the concepts of the fracture mechanics on the stable crack growth, was in the correlation of the experimental fatigue stress-life behavior because the fatigue behaviors of various joint geometries are related to the stress intensity factors calculated by F.E.M. analysis. Main results obtained are summarized as follows. 1) According to the propagation of toe crack, the variation of the stress intensity factor at root crack is obvious as H/Tp is smaller. 2) According to the propagation of root cracks, the change of the stress intensity factor of the toe is very large with propagation of root crack. 3) The calculation formula of the stress intensity factor of crack propagation at the root crack was obtained. 4) The calculation formula of the stress intensity factor at the toe cracks was obtained in similar manner. 5) From the results of experiment, the velocity of fatigue crack propagation at the weld toe and root was estimated.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2004년도 추계학술대회 논문집
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• pp.982-987
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• 2004

Most design practices have not taken advantage of the advanced theories in the modern fracture mechanics and finite element analysis due to complexity of analysis as well as the large quantity of vaguely defined parameters in actual designs. This paper considers fatigue problems in bridge structures using effective analytical and design tools from the field of qualitative constraint reasoning. A set of software modules was developed for fatigue analysis ,and evaluation, which is easily applicable in engineering practices of bridge designers. The software modules integrate techniques in the field of knowledge representation and qualitative reasoning, into the conventional fatigue analysis. The techniques enable the use complex analysis formulations to tackle practical problems with uncertainties, and present the design outcome in two-dimensional design space. Appropriate engineering assumptions and judgments in carrying out these procedures, often the most difficult part for practicing engineers, can be partially produced by using qualitative reasoning to define the trends and ranges, interval constraint analysis to derive the controlling parameters, as well as design space to account for practical experience. This paper depicts a way of complex analysis to practical engineering designs with qualitative reasoning.

• 한국기계가공학회지
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• 제20권5호
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• pp.128-134
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• 2021

A press-fitted shaft is an essential part used in industrial machines, and it is generally used to transmit large quantities of power. Very high contact pressure occurs at the end parts of the contact between the shaft and boss, which are press-fitted shaft components. Such contact pressure not only damages the contact surface of a press-fitted shaft but also reduces its fatigue strength. To improve a press-fitted shaft's fatigue strength, the contact pressure on the contact surface, which directly affects the fatigue strength, should be minimized. Thus, in this study, the design configuration optimization of the end part of the boss was based on the approximate optimization method and was aimed at minimizing the contact pressure at the end of a press-fitted shaft. Comparison of the contact pressure and the contact stress of a conventional press-fitted shaft with those of the optimized press-fitted shaft showed that the boss design of the optimized press-fitted shaft effectively improved the fatigue life.

• 대한기계학회논문집B
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• 제37권12호
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• pp.1153-1157
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• 2013

증기터빈의 터빈 블레이드는 발전소 핵심설비 중 하나로, 로터의 디스크에 결합되어 회전함으로 써 증기 에너지를 기계적 에너지로 변환시켜주는 역할을 하고 있다. 최근 터빈의 잦은 기동정지로 인해 블레이드 회전에 따른 원심하중이 반복적 작용하고 이에 따른 저압 증기터빈 최종단 블레이드의 손상이 자주 보고되고 있다. 본 논문에서는 터빈 블레이드에 발생되는 손상을 분석하여 블레이드에 발생되는 저주기 피로수명을 평가하였다. 증기터빈 최종단 블레이드의 균열발생 수명을 결정하기 위해 유한요소법으로 계산한 탄성응력에 Neuber's rule을 적용하여 진변형율 진폭을 계산하였으며, 예측된 수명과 블레이드 실제 기동정지횟수가 잘 일치됨을 보였다.

• 한국방재학회:학술대회논문집
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• 한국방재학회 2007년도 정기총회 및 학술발표대회
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• pp.109-112
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• 2007

To determine design or remaining life of flexible pavement, tensile strain at the bottom of asphalt concrete course and vertical strain on top of subgrade should be estimated. Various computer programs can be used for determining the strain at the critical position in pavement. However, these are conducted under the assumptions of full bonded or unbound state of layer interface conditions. This study compares the output of finite element analysis and multi-layer elastic analysis as vertical load was applied to the surface of flexible pavement. It is noted that the pavement performance is significantly affected depending upon the interface conditions.

• 대한기계학회논문집
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• 제19권2호
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• pp.382-390
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• 1995

Failure of connecting rod in automotive engine may cause catastrophic situation. The corner radius at small end has an effect on stress raising. To investigate the stress distribution in connecting rod during operation, the finite element analysis was used by giving possible maximum tension and compression. Excessive sizing after forging connecting rod may result in the tensile residual stress which lower the fatigue life and cause premature failures. It was shown that when the sizing amount is too large, the location of high tensile residual stress coincide with that of high stress amplitude during operation through the elastic-plastic finite element analysis. The endurance limit moves down due to the surface finish and decarburization, which combines with the movement of resultant stress points to dangerous range. It was concluded that the precise control of sizing and enough corner radius are necessary to a reliability of connecting rod.