• Title/Summary/Keyword: Finite fatigue life

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Life Prediction of Automotive Vehicle's W/H System Using Finite Element Analysis (차량용 와이어하네스의 유한요소해석을 이용한 대변형 내구수명 예측)

  • Kim, Byeong-Sam;Kang, Ki-Jun;Park, Kyoung-Woo;Noh, Kwang-Doo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.139-144
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    • 2010
  • In the automotive electronic industry, the development of vehicle's door wiring harness (W/H) system for new applications is driven continuously for the low-cost and the high strength performance for electronic components. The problem of the fatigue strength estimation for materials and components containing natural defects, inclusions, or inhomogeneities is of great importance both scientifically and industrially. This article gives some insight into the dimensioning process with special focus on the fatigue analysis of wiring harness (W/H) in vehicle's door structures. The results from endurance tests using slim test specimens were compared with the results from FEM for predicted fatigue life. The expectation for the life of components is affected by the microstructural features with complex stress state arising from the combined service loading and residual stresses.

Fatigue Life Prediction for Multiple Surface Cracks in Finite Plates (복수표면균열을 갖는 구조요소의 피로수명 예측)

  • J.D. Kim;J.W. Lee;C.H. Hong
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.4
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    • pp.75-86
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    • 1996
  • A fatigue life prediction program for multiple planar surface cracks in finite plates and T-fillet joints, based on linear elastic fracture mechanics was developed. This prediction technique include the crack coalescence, mutual interation and the stress intensity concentration effect in welded joints. Total of 44 cases were compared with lida's and Vosikovsky's experimental results and it was found that the present method was a reasonable tool for the predictioin of fatigue life.

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Wave Spectrum Based Fatigue Analysis for Mediterranean Sea, Black Sea and Aegean Sea

  • Kabakcioglu, Fuat;Bayraktarkatal, Ertekin
    • International Journal of Ocean System Engineering
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    • v.3 no.2
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    • pp.61-67
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    • 2013
  • In this study, wave spectrum based fatigue analyses are studied for Turkey's adjacent coastal seas by using Maestro finite element analyzing software. Palmgren-Miner's method is used to obtain the fatigue safe life time. Palmgren-Miner's method was selected for the fatigue analyses because of its good acceptance of data from almost all classification societies such as Germanischer Lloyd, the American Bureau of Shipping, Det Norske Veritas, etc. The maximum stress regions of the structures are obtained by using finite element analyses, and the results are compared with the endurance limit of the W$\ddot{o}$hler diagram of AA5059 H321 aluminum alloy. The wave characteristics table given in this article is used to obtain the number of cycles for each sea condition. By using the wave characteristics table, the wave lengths, wave speeds, and cycles are obtained. This study is performed to estimate the lifetimes of a semi-swath type coast guard boat and/or commercial yacht projects, which are produced by using AA5059 H321 aluminum alloy, under different sea environment conditions. Fatigue examinations are performed for both head seas and oblique seas.

A Study on the Relationship between Tensile and Low Cycle Fatigue Properties of High Strength Material (고강도 소재의 인장과 저주기피로 물성치의 연관성에 관한 연구)

  • Park, M.K.;Suh, C.H.
    • Transactions of Materials Processing
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    • v.23 no.2
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    • pp.110-115
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    • 2014
  • Low cycle fatigue characteristics are very important in the development of automobile suspension parts. Fatigue properties using the strain life approach are usually obtained from low cycle fatigue tests. However, low cycle fatigue testing requires a lot of time and cost. In the current study, an attempt to estimate low cycle fatigue properties of high strength steel sheet from tensile test and tensile simulations is performed. In addition, low cycle fatigue testing was conducted to compare the fatigue properties obtained from tensile testing and simulations. In conclusion, the results effectively predict the low cycle fatigue properties. However, some deviations still exist.

Characteristics of the Cyclic Hardening in Low Cycle Environmental Fatigue Test of CF8M Stainless Steel (CF8M 스테인리스 강 저주기 환경피로 실험의 주기적 변형률 경화 특성)

  • Jeong, Il-Seok;Ha, Gak-Hyun;Kim, Tae-Ryong;Jeon, Hyun-Ik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.2
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    • pp.177-185
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    • 2008
  • Low-cycle environmental fatigue tests of cast austenitic stainless steel CF8M at the condition of fatigue strain rate 0.04%/sec were conducted at the pressure and temperature, 15MPa, $315^{\circ}C$ of a operating pressurized water reactor (PWR). The used test rig was limited to install an extensometer at the gauge length of the cylindrical fatigue specimen inside a small autoclave. So the magnet type LVDT#s were used to measure the fatigue displacement at the specimen shoulders inside the high temperature and high pressure water autoclave. However, the displacement and strain measured at the specimen shoulders is different from the one at the gauge length for the geometry and the cyclic strain hardening effect. Displacement of the fatigue specimen gauge length calculated by FEM (finite element method) used to modify the measured displacement and fatigue life at the shoulders. A series of low cycle fatigue life tests in air and PWR conditions simulating the cyclic strain hardening effect verified that the FEM modified fatigue life was well agreed with the simulating test results. The process and method developed in this study for the environmental fatigue test inside the small sized autoclave would be so useful to produce reliable environmental fatigue curves of CF8M stainless steel in pressurized water reactors.

Shape-Simplification Analysis Model for Fatigue Life Prediction of Casting Products Considering Internal Defects (내부 결함을 고려한 주조 제품의 피로수명 예측을 위한 결함 형상단순화 해석모델)

  • Kwak, Si-Young;Kim, Hak-Ku
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1243-1248
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    • 2011
  • Internal defects are a major concern in the casting process because they have a significant influence on the strength and fatigue life of casting products. In general, they cause stress concentration and can be a starting point of cracks. Therefore, it is important to understand the effects of internal defects on mechanical properties such as fatigue life. In this study, fatigue experiments on tensile specimens with internal defects were performed. The internal defects in the casting product were scanned by an industrial CT scanner, and its shape was simplified by ellipsoidal primitives for the structural and fatigue analysis. The analysis results were compared with experimental results for casting products with internal defects. It was demonstrated that it is possible to consider internal defects of casting products in stress and fatigue analysis. The proposed method provides a tool for the prediction of the fatigue life of casting products and the investigation of the effects of internal defects on mechanical performance.

Fatigue Characteristics of Soil-Cement Based Pavement (Soil-Cement 도로포장 기층의 피로특성 연구)

  • 오병환;이형준;이명규;양인환
    • Proceedings of the Korea Concrete Institute Conference
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    • 1993.10a
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    • pp.273-277
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    • 1993
  • Fitigue behavior of soil-cement based pavement due to repeatitive traffic loads is studied. Finite element method is employed to analyze the pavement system including base, subbase, and soil layers. The calculated stresses are then used to evaluate the fatigue life of a pavement system. For the study is needed to determine accurately the fatigue characteristic of various soil-cement systems.

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Fatigue Strength Evaluation of Bogie Frame for Power Car (동력차용 대차프레임의 피로강도평가)

  • Lee, Hak-Ju;Han, Seung-U;Augagneur Sylvain;Lee, Sang-Rok
    • 연구논문집
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    • s.27
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    • pp.57-73
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    • 1997
  • The bogie between the track and the railway vehicle body, is one of the most important component in railroad vehicle. Its effects on the safety of both passengers and vehicle itself, and on the overall performance of the vehicle such as riding quality, noise and vibration are critical. The bogie is mainly consisted of the bogie frame, suspensions, wheels and axles, braking system, and transmission system. The complex shapes of the bogie frame and the complicate loading condition (both static and dynamic) induced in real operation make it difficult to design the bogie frame fulfilling all the requirements. The complicated loads applied to the bogie frame are i) static load due to the weight of the vehicle and passengers, ii) quasi-static load due to the rolling in curves iii) dynamic load due to the relative motion between the track, bogie, and vehicle body. In designing the real bogie frame, fatigue analysis based on the above complicated loading conditions is a must. In this study, stress analysis of the bogie frame has been performed for the various loading conditions according to the UIC Code 6 15-4. Magnitudes of the stress amplitude and mean stress were estimated based on the stress analysis results to simulate the operating loads encountered in service. Fatigue strength of the bogie frame was evaluated by using the constant life diagram of the material. 3-D surface modelling, finite element meshing, and finite element analysis were performed by Pro-Engineer, MSC/PATRAN, and MSC/NASTRAN, respectively.

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Fatigue Analysis of Welding Bogie Frames for Rolling Stocks Using The equilibrium-equivalent structural stress method (등가구조응력법을 이용한 철도차량 용접대차프레임의 피로해석)

  • Kim, Chul-Su;Ahn, Seung-Ho;Chung, Kwang-Woo;Cheon, Young-Suk;Park, Choon-Soo;Kim, Sang-Su;Jang, Cheon-Su
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1243-1248
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    • 2010
  • Fatigue design and evaluation of welded joints are typically carried out by weld classification approach in which a family (theoretically infinite) of parallel nominal stress based S-N curves are used according to joint types and loading modes as well as extrapolation-based hot spot stress. Traditional finite element methods are not capable of consistently capturing the stress concentration effects on fatigue behavior due to their mesh-sensitivity in stress determination at welds resulted from notch stress singularity. The extrapolated hot spot stresses tend vary, depending on the element sizes, types, joint types, and loading mode. however, the equilibrium-equivalent structural stress method(E2S2) has been recently developed through several joint industry projects as a robust method to analyze welded components using finite element analysis. This method has been proven effective in correlating a large amount of published fatigue test results in the literature such as master S-N curve and has used for evaluating the fatigue life of welding components. In this study, fatigue analysis of the welding bogie frame is examined using E2S2 method with master S-N curve.

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