• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.243-246
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• 2005

A tube hydroformability testing system was designed and manufactured to observe the forming steps and to provide arbitrary combination of internal pressure and axial feed. The forming limit diagram of an aluminum tube was obtained from the free bulge test and the T-shape forming test using this system, giving the criteria for predicting failure in the hydroforming process. The hydroformability of aluminum tube according to different conditions of a prebending process was discussed, based on the finite element analysis and the forming limit test. The effects of 2D and 3D prebending on the tube hydroforming process of an automotive failing arm were evaluated and compared with each other.

• Transactions of Materials Processing
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• v.8 no.5
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• pp.482-490
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• 1999

7000 series Al alloy with good mechanical properties has been focused with tendency to reduce the components weight of aircraft and automobile. However, it is difficult to manufacture a sound extruded product because of segregation, grain growth, casting defect, surface defect, decreasing extrudability and so on. The objective of this study is to manufacture a new 7000 al alloy more than the extrudability of A7N01 and A7003 through controlling the weight (%) Mg, Zn, Si. Hot extrusion experiments on the axisymmetric rod are performed in 500℃ and also performed analysis of the same process using unmerical analysis method, a coupled rigid-thermoviscoplastic finite element method. Extrusion limit diagram was obtained for the developed alloy by FE-simulation in order to define the relationship of extrusion speed and initial billet temperature.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 1998.04a
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• pp.33-40
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• 1998

Although a structural analysis based on e linear elastic theory yields good results for deformations and stresses produced by working loads, it fails to assess the teal load-carrying of the plates on the verge of yielding. In case of a limit analysis of plates, the yield line theory is widely used on the basis of the upper bound theorem and theoretically it overestimates the strength of the plate. There is, therefore, a general need for analytical methods of predicting the inelastic behavior and load-carrying capacities of plate subjected to arbitrary loadings and boundary conditions. The $\rho$-version of finite element method has been presented for determining the accurate limit load of plates. The numerical results by $\rho$-version model compares with the results obtained by the h-version software ADINA as well as with the available analytical solutions in literatures.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1766-1771
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• 2007

This paper presents plastic limit loads and approximate J-integral estimates for circumferential part-through surface crack at the interface between elbows and pipes. Based on finite element limit analyses using elastic-perfectly plastic materials, plastic limit moments under in-plane bending are obtained and it is found that they are similar those for circumferential part-through surface cracks in the center of elbow. Based on present FE results, closed-form limit load solutions are proposed. Welds are not explicitly considered and all materials are assumed to be homogeneous. And the method to estimate the elastic-plastic J-integral for circumferential part-through surface cracks at the interface between elbows and straight pipes is proposed based on the reference stress approach, which was compared with corresponding solutions for straight pipes.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1830-1835
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• 2007

In the present work, the effect of strength mismatch on plastic limit loads is quantified for strength-mismatched plates with constant-depth surface cracks under tension, via three-dimensional, small strain elastic-perfectly plastic finite element analyses. Relevant variables related to plate and crack geometries are systematically varied, in addition to the weld width. An important finding is that a parameter related to the weld width-to-ligament ratio is proposed, based on which limit loads can be uniquely quantified. The proposed limit load solutions is a valuable input to estimate nonlinear fracture mechanics parameters based on the reference stress approach.

• Journal of the Korean Geotechnical Society
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• v.24 no.11
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• pp.55-60
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• 2008

This paper presents how the load transfer mechanism of the ground anchor affects on the stability analysis of anchored slope. The finite element analysis and the conventional limit equilibrium analysis on the anchored slope were performed and compared. The limit equilibrium analysis of the anchored slope is widely used in design practice due to the easiness of the analysis. However, the load transfer mechanism is not considered properly for the analysis. When the failure surface passes through the bonded length of an anchor, the anchor load is disregarded and the factor of safety for the anchored slope is smaller than it should be. In this study, the load transfer distribution was incorporated into the limit equilibrium stability analysis of the anchored slope and the results were compared with those of finite element analysis.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.1
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• pp.26-33
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• 2003

Based on detailed FE limit analyses, the present paper provides tractable approximations fer plastic limit pressure solutions fur axially through-wall-cracked pipe; axially (inner) surface-cracked pipe; circumferentially through-wall-cracked pipe; and circumferentially (inner) surface-cracked pipe. In particular, for surface crack problems, the effect of the crack shape, the semi-elliptical shape or the rectangular shape, on the limit pressure is quantified. Comparisons with existing analytical and empirical solutions show a large discrepancy in circumferential short through-wall cracks and in surface cracks (both axial and circumferential). Being based on detailed 3-D FE limit analysis, the present solutions are believed to be the most accurate, and thus to be valuable information not only for plastic collapse analysis of pressurised piping but also for estimating non-linear fracture mechanics parameters based on the reference stress approach.

• Journal of the Korean Geotechnical Society
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• v.19 no.4
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• pp.65-74
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• 2003

This paper presents the results of a comparative study between FEM and LEM on slope stability analysis. For validation, factors of safety were compared between FEM and LEM. The results from the two methods were in good agreement. This suggests that the FEM with the shear strength reduction method can be effectively used on slope stability analyses. A series of analyses were then performed using the FEM for various constitutive laws, slope angles, flow rules, and the finite element discretizations. Among the findings, the finite element method in conjunction with the shear strength reduction method can provide reasonable results in terms of safety. Also revealed is that the results of FEM can be significantly affected by the way in which the type of constitutive law and flow nile we selected.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.05a
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• pp.36-39
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• 2001

Tubular hydroforming has attracted increased attention in the automotive industry recently. In this study, a professional finite element program for analysis and design of tube hydroforming processes has been developed, called HydroFORM-3D, which is based on a rigid-plastic model. With the developed program several hydroforming processes such as a tee extrusion, an automotive rear axle housing and lower arm are analyzed and designed. And also, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of the hydroforming process could be evaluated. The pediction of the bursting failure and the plastic deformation during typical hydroforming processes shows to be reasonable so that this approach can be extended to other various tube hydroforming processes.

• Proceedings of the KSME Conference
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• 2001.06a
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• pp.453-458
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• 2001

Pipelines have the highest capacity and are the safest and the least environmentally disruptive way for gas or oil transmission. Recently, failures due to corrosion defects have become of major concern in maintaining pipeline integrity. A number of solutions have been developed for the assessment of remaining strength of corroded pipelines. However, these solutions are known to be dependent on material properties and pipeline geometries. In this paper, a Fitness-For-Purpose type limit load solution for corroded gas pipelines made of the X65 steel is proposed. For this purpose, a series of burst tests with various types of corrosion defects are performed. Finite element simulations are carried out to derive an appropriate failure criterion. And then, further, extensive finite element analyses are performed to obtain the FFP type limit load solution for corroded X65 gas pipelines as a function of defect depth, length and pipeline geometry. And also, a window based computer program far the assessment of corrosion defect, which is named as COPAP(COrroded Pipeline Assessment Program) has been developed on the basis of proposed limit load solution.