• Title/Summary/Keyword: Finite element (FE) analysis

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FE-Analysis on void closure behavior during hot open die forging process (열간 자유단조 공정시 내부 기공 압착 거동에 관한 해석)

  • Kwon, Y.C.;Lee, J.H.;Lee, S.W.;Jung, Y.S.;Kim, N.S.;Lee, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.160-164
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    • 2007
  • In the steel industry, there is a need to produce large forged parts for the automobile industries, the flight and shipping industries ad military industries. In the steel-industry application, a cogging technique for cast ingots is required, because the major parts are needed as one large body in order to obtain higher quality. Therefore, cogging process is the primary step in manufacturing of practically large open-die forging. In the cogging process, internal voids have to be eliminated as defects, The present work is concerned with the elimination of the internal voids in large ingots so as obtain sound products. In this study, hot compression tests were carried out to obtain the flow stress of cast microstructure at different temperature and strain rates. The FEM analysis are performed to investigate the overlap defect of cast ingots during cogging stage. The measure flow stress data were used to simulate the cogging process of cast ingot using the practical material properties. Also the analysis of void closure are performed by using the $DEFORM^{TM}$-3D. The calculated results of void closure behavior are compared with the measured results before and after cogging, which are scanned by the X-ray scanner. From this result, the criteria for deformation amounts effect on the void closure can be investigated by the comparison of practical experiment and numerical analysis.

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Analysis of Wind-Turbine Blade Behavior Under Static Dual-Axis Loads (풍력 블레이드에서 정적 이축하중 부하에 따른 거동 분석)

  • Son, Byung-Jik;Huh, Yong-Hak;Kim, Dong-Jin;Kim, Jong-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.3
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    • pp.297-304
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    • 2012
  • For the assessment of the performance of a wind-turbine blade, a simulated loading test may be required. In this study, the blade behavior was investigated through numerical analysis using a dual-axis loading test, closely simulating the real operation conditions. The blade structure for the 100-kW-class wind-turbine system was modeled using the finite element (FE) program ANSYS. The failure criteria and buckling analysis under dual-axis loading were examined. The failure analysis, including fiber failure and inter-fiber failure, was performed with Puck's failure criterion. As the dual-axis load ratio increases, the relatively increased stress occurs at the trailing edge and skin surface 3300-3600 mm away from the root. Furthermore, it is revealed that increasing the dual-axis load ratio makes the location that is weakest against buckling move toward the root part. Thus, it is seen that the dual-axis load test may be an essential requirement for the verification of blade performance.

Multi-point earthquake response of the Bosphorus Bridge to site-specific ground motions

  • Bas, Selcuk;Apaydin, Nurdan Memisoglu;Harmandar, Ebru;Catbas, Necati
    • Steel and Composite Structures
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    • v.26 no.2
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    • pp.197-211
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    • 2018
  • The study presents the earthquake performance of the Bosphorus Bridge under multi-point earthquake excitation considering the spatially varying site-specific earthquake motions. The elaborate FE model of the bridge is firstly established depending on the new considerations of the used FEM software specifications, such as cable-sag effect, rigid link and gap elements. The modal analysis showed that singular modes of the deck and the tower were relatively effective in the dynamic behavior of the bridge due to higher total mass participation mass ratio of 80%. The parameters and requirements to be considered in simulation process are determined to generate the spatially varying site-specific ground motions. Total number of twelve simulated ground motions are defined for the multi-support earthquake analysis (Mp-sup). In order to easily implement multi-point earthquake excitation to the bridge, the practice-oriented procedure is summarized. The results demonstrated that the Mp-sup led to high increase in sectional forces of the critical components of the bridge, especially tower base section and tensile force of the main and back stay cables. A close relationship between the dynamic response and the behavior of the bridge under the Mp-sup was also obtained. Consequently, the outcomes from this study underscored the importance of the utilization of the multi-point earthquake analysis and the necessity of considering specifically generated earthquake motions for suspension bridges.

Shape Optimization of S-tube for Heat Exchanger Used in High Temperature Environment Using FE Analysis and DOE (유한요소법과 실험계획법을 이용한 고온 열교환기용 S-관의 형상 최적화)

  • Jeong, Ho-Seung;Cho, Jong-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.4
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    • pp.497-503
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    • 2012
  • The aim of this study was to optimize S-tube shape of heat exchanger in term of reducing the size of tube bundle and improving the mechanical properties such as the thermal stress and resonance. The geometric parameters such as offset length, the straight distance between one end and other end of tube, the tube length in straight portion and fillet radius was assessed as a valid parameters. The structural analysis was performed to estimate the structural characteristics. Main effect analysis was performed to investigate the main effect for the various geometric parameters. The response surface methodology was employed to establish mathematical approximation models as a function of the geometric parameters of the S-tube. Also, The optimization was performed to optimize geometric parameters of S-tube using the regression equations and optimization tool. The optimized tube shape has been proposed. Those could be used in the heat exchanger design used in high temperature.

Prediction of post fire load deflection response of RC flexural members using simplistic numerical approach

  • Lakhani, Hitesh;Singh, Tarvinder;Sharma, Akanshu;Reddy, G.R.;Singh, R.K.
    • Structural Engineering and Mechanics
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    • v.50 no.6
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    • pp.755-772
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    • 2014
  • A simplistic approach towards evaluation of complete load deflection response of Reinforced Concrete (RC) flexural members under post fire (residual) scenario is presented in this paper. The cross-section of the RC flexural member is divided into a number of sectors. Thermal analysis is performed to determine the temperature distribution across the section, for given fire duration. Temperature-dependent stress-strain curves for concrete and steel are then utilized to perform a moment-curvature analysis. The moment-curvature relationships are obtained for beams exposed to different fire durations. These are then utilized to obtain the load-deflection plots following pushover analysis. Moreover one of the important issues of modeling the initial stiffness giving due consideration to stiffness degradation due to material degradation and thermal cracking has also been addressed in a rational manner. The approach is straightforward and can be easily programmed in spreadsheets. The presented approach has been validated against the experiments, available in literature, on RC beam subjected to different fire durations viz. 1hr, 1.5hrs and 2hrs. Complete load-deflection curves have been obtained and compared with experimentally reported counterparts. The results also show a good match with the results obtained using more complicated approaches such as those involving Finite element (FE) modeling and conducting a transient thermal stress analysis. Further evaluation of the beams during fire (at elevated temperatures) was performed and a comparison of the mechanical behavior of RC beams under post fire and during fire scenarios is made. Detailed formulations, assumptions and step by step approach are reported in the paper. Due to the simplicity and ease of implementation, this approach can be used for evaluation of global performance of fire affected structures.

Design of Wave Energy Extractor with a Linear Electric Generator -Part II. Linear Generator (선형발전기가 탑재된 파랑에너지 추출장치 설계 -II. 선형발전기)

  • Cho, Il Hyoung;Choi, Jang Young
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.17 no.3
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    • pp.174-181
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    • 2014
  • Design procedure of LEG(Linear Electric Generator) is introduced by performing the time-domain analysis for the heaving motion of a floating buoy coupled with LEG. A vertical truncated buoy is selected as a point absorber and a double-sided Halbach array mover and cored slotless stator is adopted as a linear electric generator. LEG with a double-sided Halbach array mover and cored slotless stator is designed with the input data such as the heave motion velocity and wave exciting forces in time-domain. The validity of designed LEG is confirmed by performing generating-characteristic-analysis under the sinusoidal motion of a buoy, based on the numerical techniques such as FE(Finite Element) analysis. In particular, an ECM(Equivalent Circuit Method) is employed as the design tool for the prediction of generating characteristics under irregular wave conditions. Finally, we confirm that the ECM gives reasonable and fast results without sacrifice of accuracy.

Implementation of the Resilient Modulus for the Stiff Cohesive Subgrade Soils on a Numerical Analysis (수치해석에 있어 단단한 점성토 노반에 대한 회복탄성계수의 적용)

  • SaGong, Myung;Kim, Dae-Hyeon
    • Journal of the Korean Society for Railway
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    • v.11 no.3
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    • pp.257-262
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    • 2008
  • Design and analysis of road subgrade system, which is exposed to repetitive loading condition, uses resilient modulus. The behavior of railway subgrade system will not be quite different from that of road system. Following this phenomenological feature of the subgrade system, this paper introduces the implementation of the resilient modulus based constitutive model on a commercial finite element software. The implementation of the resilient modulus models such as K-${\theta}$ and Uzan on a FE program has been conducted previously. These model assumes that the material state reaches to the nonlinear elastic condition and with further application of repetitive loads, the response of material is completed in elastic condition. According to the recent test results performed on cohesive subgrade soils, however, permanent deformation occurs with repetitive loads. With aids of previously suggested models the permanent deformation cannot be modeled. To overcome such limitation a plastic potential derived from the test results and simple failure criterion based constitutive model is developed. The comparison between the analysis and test results shows a good correlation.

Study on the Determination of Fatigue Damage Parameter for Rubber Component under Multiaxial Loading (다축하중이 작용하는 방진고무부품 피로손상 파라미터 결정에 관한 연구)

  • Moon, Seong-In;Woo, Chang-Su;Kim, Wan-Doo
    • Elastomers and Composites
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    • v.47 no.3
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    • pp.194-200
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    • 2012
  • Rubber components have been widely used in automotive industry as anti-vibration components for many years. These subjected to fluctuating loads, often fail due to the nucleation and growth of defects or cracks. To prevent such failures, it is necessary to understand the fatigue failure mechanism for rubber materials and to evaluate the fatigue life for rubber components. The objective of this study is to develop the durability analysis process for vulcanized rubber components, which is applicable to predict fatigue life at initial product design step. The determination method of nonlinear material constants for FE analysis was proposed. In order to investigate the applicability of the commonly used damage parameters, fatigue tests and corresponding finite element analyses were carried out and strain energy density was proposed as the fatigue damage parameter for rubber components. The fatigue analysis for automotive rubber components was performed and the durability analysis process was reviewed.

A Study on Generalization of Cyclic Plasticity Model and Application of 3-Dimensional Elastic-Plastic FEM of SM570 (SM570강재의 반복소성모델의 정식화 및 3차원 탄소성 유한요소적용에 관한 연구)

  • 장경호;장갑철;이은택
    • Journal of the Earthquake Engineering Society of Korea
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    • v.8 no.1
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    • pp.59-65
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    • 2004
  • Recently, as steel structures become higher and more long-spanned, application of high strength steel. SM570, is considered, For accurate seismic design, seismic analysis of steel structures needs a constitutive equation describing the characteristic of steel materials under non-proportional cyclic loading, While the use of SM570 material is much increased these days, research for description and generalization of cyclic plasticity behavior are insufficient, In this study, a cyclic plasticity model is proposed by results of material tests, i.e, monotonic and low cycle tests, Proposed cyclic plasticity model is applied to 3-Dimensional FE program and we carried out seismic analysis of pipe-section steel pier using SM570, Comparison between experiment and analysis results shows that the proposed constitutive equation is able to describe exactly the complicated plastic behavior of steel structure using SM570.

Influence Factor Analysis of Projectile on the Fracture Behavior of Aluminum Alloys Under High Velocity Impact with Latin Square Method (라틴방격법을 이용한 고속 충격 알루미늄합금의 파괴거동에 미치는 충격자 영향 분석)

  • Kim, Jong-Tak;Cho, Chang-Hee;Kim, Jin-Young;Kim, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1021-1026
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    • 2011
  • Structural impact problems are becoming increasingly important for a modern defense industry, high-speed transportation, and other applications because of the weight reduction with high strength. In this study, a numerical investigation on the impact fracture behavior of aluminum plates was performed under various projectile conditions such as nose shapes, velocities, and incidence angles. In order to reduce the iterative numerical analysis, the Latin Square Method was employed. The influence factor was then determined by an FE analysis according to the conditions. The results were evaluated by means of a statistical significance interpretation using variance assessment. It was shown that the velocity and incidence angle can be the most important influence factors representing the impact absorption energy and plastic deformation, respectively.