• Title/Summary/Keyword: Fine Spherical Powder

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The Aging Characteristics of Mg-6 wt.% Al-1 wt.% Zn Alloy Prepared by Gas Atomization (가스분사법으로 제조된 Mg-6 wt.% Al-1 wt.% Zn 합금의 시효특성)

  • Lee, Du-Hyung;Kim, Bo-Sik;Chang, Si-Young
    • Journal of Powder Materials
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    • v.16 no.4
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    • pp.275-279
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    • 2009
  • The aging characteristics of gas atomized Mg-6 wt.% Al-1 wt.% Zn alloy were investigated and compared to those of cast Mg-6 wt.% Al alloy. The gas atomized Mg-6 wt.% Al-1wt.% Zn alloy powders had spherical morphology between 1 and 100 $\mu m$ in diameter. After compaction under the pressure of 700 MPa at $320^{\circ}C$ for 10 min, the Mg-6 wt.% Al-1 wt.% Zn alloy showed a grain size of approximately 40 $\mu m$ which is smaller than that of the cast Mg-6 wt.% Al alloy, and a relative compact density of approximately 93%. After ageing, the Mg-6 wt.% Al-1 wt.% Zn alloy showed much faster peak hardness than cast Mg-6 wt.% Al alloy. The Mg-6 wt.% Al-1 wt.% Zn alloy showed the new fine precipitations with ageing time, while the cast Mg-6 wt.% Al alloy was almost similar morphology.

A Study on the Microstructures and Properties of $Al-SiC)_p$ Metal Matrix Composites Fabricated by Spray Forming Process (분무성형법에 의해 제조된 $Al-SiC)_p$ 금속기 복합재료의 미세조직과 성질에 관한 연구)

  • 김춘근
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.42-51
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    • 1994
  • 6061Al-SiCP metal matrix composite materials(MMCs) were fabricated by injecting SiCP particles directly into the atomized spray. The main attraction of this technique is the rapid fabrication of semi-finished, composite products in a combined atomization, particulate injection(10 $\mu\textrm{m}$, 40 $\mu\textrm{m}$, SiCP) and deposition operation. Conclusions obtained are as follows; The microstructure of the unreinforced spray formed 6061Al alloy consisted of relatively fine(50 $\mu\textrm{m}$) equiaxed grains. By comparision, the microstructure of the I/M materials was segregated and consisted of relatively coarse(150 $\mu\textrm{m}$) grains. The probability of clustering of SiCP particles in co-sprayed metal matrix composites increased it ceramic particle size(SiCP) was reduced and the volume fraction was held constant. Analysis of overspray powders collected from the spray atomization and deposition experiments indicated that morphology of powders were nearly spherical and degree of powders sphercity was deviated due to composite with SiCp particles. Interfacial bonding between matrix and ceramics was improved by heat treatment and addition of alloying elements(Mg). Maximum hardness values [Hv: 165 kg/mm2 for Al-10 $\mu\textrm{m}$ SiCp Hv--159 kg/mm2 for Al-40 $\mu\textrm{m}$SiCp] were obtained through the solution heat treatment at $530^{\circ}C$ for 2 hrs and aging at $178^{\circ}C$, and there by the resistance were improved.

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Powder Characteristics of Fly Ash Beneficiated by Cold Plasma and Heat Treatment

  • Lee, Seung-Heun;Cho, Un-Jin;Kwon, Sung-Ku
    • Journal of the Korean Ceramic Society
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    • v.53 no.1
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    • pp.93-98
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    • 2016
  • Cold plasma and heat treatment were selected as technologies to reduce unburned carbon in fly ash to less than 1.0%. Both cold plasma and heat treatment made it possible to eliminate unburned carbon to less than 1.0%. In the case of fly ash, which almost entirely eliminated unburned carbon with an ignition loss of 0.5%, heat treatment caused adhesion among particles and the BET specific surface area rapidly decreased as the mean particle size increased. On the other hand, with cold plasma, unburned carbon elimination caused the BET specific surface area to decrease and, as no adhesion occurred among particles, the mean particle size became small. Also, cold plasma treatment allowed small spherical particles confined within the unburned carbon particles to be released with the elimination of the unburned carbon frame, so that the quantity of fine particles had a tendency to slightly increase.

The Effects of Oxidation Conditions on the Magnetic Properties of Cu-Zn Ferrite Powder (산화 조건에 따른 Cu-Zn Ferrite분말의 자기적 특성)

  • Shin, K.H.;SaGong, G.
    • Proceedings of the KIEE Conference
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    • 1993.11a
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    • pp.222-224
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    • 1993
  • In this paper, The optimum oxidation conditions for the formation of Cu-Zn ferrite were investigated using precipitates obtained by the mixture of $CuCl_2{\cdot}2H_2O$, $ ZnCl_2$, $FeCl_3{\cdot}6H_2O$ and NaOH. The precipitates were prepared by coprecipitation method on various temperatures and oxidation conditions. The oxidation products were examined by SEM, XRD, and VSM. The particles obtained at 70($^{\circ}C$) were more spherical and fine than that of prepared at 25($^{\circ}C$), 50($^{\circ}C$), 60($^{\circ}C$), respectively. By $H_2O_2$ oxidation, the saturation magnetization of the powders was little influenced, But, by air oxidation the saturation magnetization of the powders was influenced intricately. According to our experimental data, the saturation magnetization of the powders increased with reaction time and was saturated at 9 hours.

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Agglomeration of Toner Particles with Fatty Alcohol and Their Removal by Screening (고급알코올을 이용한 토너의 응집 및 스크리닝을 통한 제거 효과)

  • 허용성;이학래
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.2
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    • pp.24-32
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    • 2004
  • Toner used in xerographic printing process is hydrophobic powder with low surface energy. The toner ink film fused on paper surface can be efficiently detached from a fiber surface during pulping, but it does not fragment again into fine toner particles. Ink agglomerates that result have too large particle size to be deinked by flotation. The purpose of this study is to enhance toner agglomeration using 1-octadecanol for improving the toner removal by screening. The effect of pH, pulping temperature, and 1-octadecanol on toner agglomeration and removal by screening was investigated using image analysis methods. Results showed that the size of toner agglomerates increased substantially when pulping was carried out at high temperature under acidic condition. When toner agglomerates showed spherical shape, the particle removal efficiency of screening was improved.

A Basic Study on Spherical UO2 Kernel Preparation Using the Sol-Gel Method (Sol-Gel법을 이용한 구형 UO2 Kernel 제조에 관한 기초연구)

  • Kim, Yeon-Ku;Jeong, Kyung-Chai;Oh, Seung-Chul;Cho, Moon-Sung;Na, Sang-Ho;Lee, Young-Woo;Chang, Jong-Wha
    • Journal of the Korean Ceramic Society
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    • v.42 no.9 s.280
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    • pp.618-623
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    • 2005
  • HTGR (High Temperature Gas-Cooled Reactor) is highlighted to next generation power plant for producing the clean hydrogen gas. In this study, the spherical $UO_2$ kernel via $UO_3$ gel particles was prepared by the sol-gel process. Raw material of slightly Acid Deficient Uranyl Nitrate (ADUN) solution, which has pH = 1.10 and $[NO_3]/[U]$ mole ratio = 1.93, was obtained from dissolution of $U_3O_8$ powder with conc.-$HNO_3$. The surface of these spherical $UO_3$ gel particles, which was prepared from the broth solution, consisted of 1 M-uranium, 1 M-HMTA, and urea, were covered with the fine crystallite aggregates, and these particles were so hard that crushed well. But the other $UO_3$ gel particles prepared with the broth solution, consisted of 2 M-uranium, 2 M-HMTA, and urea, have soft surface characteristics and an amorphous phase. This type of $UO_3$ gel particles is some chance of doing possibility of high density from the compaction. The amorphous $UO_3$ gel particles was converted to $U_3O_8$ and then $UO_2$ by calcination at $600^{\circ}C\;in\;4\%\;-\;H_2\;+\;N2$ atmosphere.

Preparation of SiO2/TiO2 Composite Fine Powder by Sol-Gel Process (Sol-Gel Process를 이용한 SiO2/TiO2 복합 미립자의 합성)

  • Koo, S.M.;Lee, D.H.;Ryu, C.S.;Lee, Y.E.
    • Applied Chemistry for Engineering
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    • v.8 no.2
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    • pp.301-307
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    • 1997
  • Monodisperse, spherical $SiO_2/TiO_2$ composite fine powders were prepared by modified Sol-Gel process which $TiO_2$ fine Powders was used as a seed particles for condensation of TEOS (Tetraethyl Orthosilicate). The reaction was carried out under $N_2$ atmosphere at ambient temperature using $NH_3$ as a catalyst. Ethanol was used as a solvent. Drying process was carried out with vacuum trap which cooled by liquid $N_2$. The reaction variables were the concentration of TEOS, the concentration of ammonia, the size of $TiO_2$ seed and molar ratio of $SiO_2/TiO_2$. The optimum condition for the preparation of $SiO_2/TiO_2$ composite fine powders without agglomeration was [TEOS]=0.3M, [$NH_3$]=0.7M, size of $SiO_2/TiO_2$ seed = 200~300nm.

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Synthesis of nickel fine powder in the mixed solvent of water and ethanol and ie oxidation behaviors (물과 에탄올의 혼합용매로부터 니켈 미분말의 합성 및 산화특성)

  • 이상근;최은영;이윤복;김광호;박희찬
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.13 no.3
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    • pp.139-144
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    • 2003
  • Nickel fine powders were prepared from nickel chloride aqueous solution containing ethanol as an organic solvent, and their oxidation behaviors were investigated. The reduction reaction by hydrazine from nickel chloride aqueous solution containing ethanol depend on reaction temperature. The reduction reaction time by hydrazine decreased with the increase of reaction temperature. By controlling reaction temperature, the products could be obtained spherical particles in the range of 0.1 $\mu\textrm{m}$~1.0 $\mu\textrm{m}$. Also, As reaction temperature increased from $40^{\circ}C$ to $80^{\circ}C$, the particle size slightly increased and had a broad size distribution owing to the presence of the coarse particles. The mean particle size and specific surface area of nickel powders prepared at $60^{\circ}C$ were 0.3 $\mu\textrm{m}$ and 31.8 $\m^2$/g, respectively. Weight loss of the powders at $300^{\circ}C$ was due to composition of $_Ni(OH)2$. In case of heat treatment at $200^{\circ}C$ in air, oxidation resistance of nickel powders was remarkable than that of as-synthesized.

Refinement Behavior of Coarse Magnesium Powder by High Energy Ball Milling (HEBM) (고에너지 밀링공정을 이용한 조대 마그네슘 분말의 미세화 거동)

  • Song, Joon-Woo;Kim, Hyo-Seob;Kim, Hong-Moule;Kim, Taek-Soo;Hong, Soon-Jik
    • Journal of Powder Materials
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    • v.17 no.4
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    • pp.302-311
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    • 2010
  • In this research, the refinement behavior of the coarse magnesium powders fabricated by gas atomization was investigated as a function of milling time using a short duration high-energy ball milling equipment, which produces fine powders by means of an ultra high-energy within a short duration. The microstructure, hardness, and formability of the powders were investigated as a function of milling time using X-ray diffraction, scanning electron microscopy, Vickers micro-hardness tester and magnetic pulsed compaction. The particle morphology of Mg powders changed from spherical particles of feed metals to irregular oval particles, then platetype particles, with increasing milling time. Due to having HCP structure, deformation occurs due to the existence of the easily breakable C-axis perpendicular to the base, resulting in producing plate-type powders. With increasing milling time, the particle size increased until 5 minutes, then decreased gradually reaching a uniform size of about 50 micrometer after 20 minutes. The relative density of the initial power was 98% before milling, and mechanically milled powder was 92~94% with increase milling time (1~5 min) then it increased to 99% after milling for 20 minutes because of the change in particle shapes.

Consolidation and Mechanical Behavior of Gas Atomized MgZn4.3Y0.7 Alloy Powders using High Pressure Torsion (고압비틀림 공정을 통한 급속응고 MgZn4.3Y0.7 합금 분말의 치밀화 및 기계적 거동)

  • Yoon, Eun-Yoo;Chae, Hong-Jun;Kim, Taek-Soo;Lee, Chong-Soo;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.17 no.3
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    • pp.190-196
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    • 2010
  • In this paper, rapid solidified Mg-4.3Zn-0.7Y (at.%) alloy powders were prepared using an inert gas atomizer, followed by a severe plastic deformation technique of high pressure torsion (HPT) for consolidation of the powders. The gas atomized powders were almost spherical in shape, and grain size was as fine as less than $5\;{\mu}m$ due to rapid solidification. Plastic deformation responses during HPT were simulated using the finite element method, which shows in good agreement with the analytical solutions of a strain expression in torsion. Varying the HPT processing temperature from ambient to 473 K, the behavior of powder consolidation, matrix microstructural evolution and mechanical properties of the compacts was investigated. The gas atomized powders were deformed plastically as well as fully densified, resulting in effective grain size refinements and enhanced microhardness values.