• 제목/요약/키워드: Fine Powders

검색결과 497건 처리시간 0.03초

기계적 합금화한 W-Cu 복합분말 소결체의 열물성 평가 (The Evaluation of Thermal Properties for W-Cu Composite Sintered from Mechanically Alloyed Powders)

  • 오낭렴;김대건;석명진;김영환;김영도;문인형
    • 한국분말재료학회지
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    • 제7권3호
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    • pp.154-160
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    • 2000
  • In order to enhance sinterability of W-Cu composites used for heat sink materials, mechanical alloying process where both homogeneous mixing of component powders and fine dispersion of minor phase can be easily attained was employed. Nanostructured W-Cu powders prepared by mechanical alloying showed W grain size ranged of 20-50 nm and were able to be efficiently sintered owing to the fine particle size as well as uniform distribution of Cu phase. The thermal properties such as electrical resistivity, coefficient of thermal expansion and thermal conductivity were evaluated as functions of temperature and Cu content. It was found that the coefficient of thermal expansion could be controlled by changing Cu content. The measured electrical resistivities and thermal diffusivities were also varied with Cu content. The thermal conductivities calculated from the values of resistivities and diffusivities showed similar tendency as a function of temperatures. However, this is in contradiction with thermal conductivities of pure W and Cu which decrease with increasing temperature.

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Production of Fine ZnO Powders by Carbothermal Reduction

  • Choi, Heon-Jin;Lee, June-Gunn;Jung, Kwang-Taik;Kim, Ki-Hwan
    • The Korean Journal of Ceramics
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    • 제4권4호
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    • pp.304-310
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    • 1998
  • Carbothermal reduction has been one of the important processes for the production of ceramic raw materials such as silicon carbide, silicon nitride, boron carbide, etc. The process has also been one of several trials for the recovery of ZnO from ZnO-containing waste. It usually involves two consecutive steps: the evolution of Zn vapor and its oxidation with air. In this study a ZnO-containing raw material is reduced by carbon at $1250^{\circ}C$ and the evolved Zn vapor is oxidized with air, resulting in fine powders of ZnO. computer programs, THERMO and PYROSIM developed by MINTEK, are used to simulate the process thermodynamically and the results are compared with the experimental results. It is shown that the ZnO-containing raw material can be reduced and can form fine ZnO with the yield as high as 98.7% under a proper condition. Based on these results, a process is engineered for the production of ZnO in a rotary kiln at a rate of 3 tons/day. The produced ZnO powders show properties suitable to the usual applications in ceramic industries with a purity of > 95wt% and an average particle size of ∼3${\mu}m$.

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Development of Spherical Fine Powders by High-pressure Water Atomization Using Swirl Water Jet (II)

  • Terai, Shinji;Kikukawa, Masato;Inaba, Tsuneta;Koyama, Tadashi
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.16-17
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    • 2006
  • In order to obtain spherical fine powder, we have developed a new method of high-pressure water atomization system using swirl water jet with the swirl angle $(\omega)$. The effect of nozzle apex angle $(\theta)$ upon the morphology of atomized powders was investigated. Molten copper was atomized by this method, with $\omega=0.2$ rad (swirl water jet) and $\omega=0$ rad (conical water jet). It was found that the median diameter $(D_{50})$ of atomized powders decreased with decreasing $(\theta)$ down to 0.35 rad in each $\omega$, but under ${\theta}<\;0.35$ rad, $D_{50}$ increased abruptly with decreasing $\theta$ for $\omega=0$ rad, while it was still decreased with decreasing $(\theta)$ for $\omega=0.2$ rad.

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전기폭발방식을 이용한 동(Cu) 미분 제조 및 인가전압의 영향 (The effects of applied voltage on copper powder manufactured by electric explosion)

  • 이후인;김원백;서창열;손정수
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.474-475
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    • 2007
  • Wire electrical explosion(WEE) has been used for the production of fine metal particles. In WEE, electrical powder was stored and compressed into capacitor and released to produce fine particles through evaporation and condensation. In this study, the effect of applied voltage on the size of copper powders was investigated. High tension was added up to the explosion device by dividing 4 steps. At voltages lower than 5.2 kV, the fraction of powders finer than $44{\mu}m$ was almost negligible. The effectiveness of explosion increased sharply with increased voltage over 5.8 kV. At the highest voltage of 6.4 kV, more than 80% of explosion products were finer than $44{\mu}m$.

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구조물 미세크랙 예측용 CPGFRP센서 개발 (Development of CPGFRP Sensor for Fine Crack Detection of Structures)

  • 신순기;장창우;박윤한;김승언;김황수;이준희
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.119-122
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    • 2004
  • A CPGFRP(Carbon Powder Glass Fiber Reinforced Plastics) sensor was fabricated for fine crack detection of structures. The electrical resistance of the sensor was measured on condition of various composition of carbon powders and thickness of bundle of glass fibers. The resistance was decreased as the increase of the content of carbon powders and the TEX of the glass fibers. In the case of loading on CPGFRP sensor, because inner crack was propagated, the part of percolation structures was disconnected. The sensor is superior to carbon fiber for the detecting ability of fine crack.

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초미립 WC 소재 엔드밀 공구의 성능 평가에 관한 연구 (A Study on the Performance Evaluation of End Mill Tool Fabricated by Ultra-Fine WC)

  • 김도형;우용원;이현호;김정석
    • 한국공작기계학회논문집
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    • 제16권6호
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    • pp.1-8
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    • 2007
  • The ultra-fine tungsten carbide(WC) powders have been actively used in the cemented carbides industry, because they have excellent mechanical properties such as high hardness, strength, and toughness. In this study, ultra-fine WC-Co alloys powders have been fabricated by thermochemical and thermomechanical process such as spray conversion process or high energy ball milling. The non-coated end-mill which is made of ultra-fine tungsten carbide is investigated by measuring cutting force, tool wear, tool life, and surface roughness profile according to cutting length. The machining test was conducted with high hardened workpiece and their performances are investigated in high speed cutting conditions. Also, the relationship between the machining characteristics and the Co contents are investigated under various high speed cutting conditions.

Development of fine grained concretes for textile reinforced cementitious composites

  • Daskiran, Esma Gizem;Daskiran, Mehmet M.;Gencoglu, Mustafa
    • Computers and Concrete
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    • 제18권2호
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    • pp.279-295
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    • 2016
  • A new innovative composite material is textile reinforced cementitious composite (TRCC). To achieve high flexural performance researchers suggest polymer modification of TRCC matrices. In this study, nine ready mix repair mortars commonly used in construction industry and the production of TRCC elements were examined. Mechanical properties such as compressive and flexural strength, drying shrinkage were studied. Being a significant durability concern, alkali silica reaction tests were performed according to related standards. Results showed that, some ready repair mortar mixes are potentially reactive due to the alkali silica reaction. Two of the ready mortar mixes labelled as non-shrinkage in their technical data sheets showed the highest shrinkage. In this experiment, researchers designed new matrices. These matrices were fine grained concretes modified with polymer additives; latexes and redispersible powders. Two latexes and six redispersible powder polymers were used in the study. Mechanical properties of fine grained concretes such as compressive and flexural strengths were determined. Results showed that some of the fine grained concretes cast with redispersible powders had higher flexural strength than ready mix repair mortars at 28 days. Matrix composition has to be designed for a suitable consistency for planned production processes of TRCC and mechanical properties for load-carrying capacity.

분무열분해 공정에 의해 합성된 LiNiO2 분말의 특성 (Properties of LiNiO2 Powders Prepared by Spray Pyrolysis Process)

  • 주서희;강윤찬
    • 전기화학회지
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    • 제11권4호
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    • pp.297-303
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    • 2008
  • 구연산과 에틸렌 글리콜이 함유된 분무용액으로부터 분무열분해 공정에 의해 미세한 $LiNiO_2$ 분말들을 합성하였다. 마이크론 크기를 가지는 구형 형상 및 다공성의 전구체 분말들은 $800^{\circ}C$에서의 후열처리 후에 마이크론 크기 및 균일한 형태를 가지는 $LiNiO_2$ 분말로 전환되었다. 분무용액에 첨가된 구연산 및 에틸렌 글리콜의 농도가 0에서 1 M 까지 증가할 때 $LiNiO_2$ 분말들의 초기 방전 용량은 199 mAh/g 에서 171 mAh/g 까지 감소하였다. 구연산과 에틸렌 글리콜을 함 유한 분무용액으로부터 합성된 $LiNiO_2$ 분말은 리튬의 첨가량이 양론비보다 6 mol% 과량일 때 198 mAh/g의 최대 초기 방전 용량을 가졌다. 미세한 $LiNiO_2$ 분말은 0.1 C 의 전류 밀도하에서 30회 충방전 후에 방전 용량이 198 mAh/g 에서 163 mAh/g 으로 감소하였다.

NiO-TiH2 혼합분말의 반응을 이용한 NiTi 합금분말 제조 (Synthesis of NiTi Alloy Powder by the Reaction of NiO-TiH2 Mixing Powders)

  • 전기철;이한얼;임다미;오승탁
    • 한국분말재료학회지
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    • 제22권4호
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    • pp.266-270
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    • 2015
  • The synthesis of NiTi alloy powders by hydrogen reduction and dehydrogenation process of NiO and $TiH_2$ powder mixtures is investigated. Mixtures of NiO and $TiH_2$ powders are prepared by simple mixing for 1 h or ball milling for 24 h. Simple-mixed mixture shows that fine NiO particles are homogeneously coated on the surface of $TiH_2$ powders, whereas ball milled one exhibits the morphology with mixing of fine NiO and $TiH_2$ particles. Thermogravimetric analysis in hydrogen atmosphere reveals that the NiO and $TiH_2$ phase are changed to metallic Ni and Ti in the temperature range of 260 to $290^{\circ}C$ and 553 to $639^{\circ}C$, respectively. In the simple-mixed powders by heat-up to $700^{\circ}C$, agglomerates with solid particles and solidified liquid phase are observed, and the size of agglomerates is increased at $1000^{\circ}C$. From the XRD analysis, the presence of liquid phase is explained by the formation and melting of $NiTi_2$ inter-metallic compound due to an exothermic reaction between Ni and Ti. The simple-mixed powders, heated to $1000^{\circ}C$, lead to the formation of NiTi phase but additional Ni-, Ti-rich and Ti-oxide phases. In contrast, the microstructure of ball-milled powders is characterized by the neck-grown particles, forming $Ni_3Ti$, Ti-oxide and unreacted Ni phase.

기계적 합금화 방법으로 제조된 nanostructured W-Cu 합금의 제조 및 물성 연구(II) -MA NS W-Cu 복합분말의 소결거동- (On the Properties and Synthesis of Nanostructured W-Cu alloys by Mechanical Alloying(II) Sintering Behavior of MA NS W-Cu Composite Powders)

  • 김진천
    • 한국분말재료학회지
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    • 제5권2호
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    • pp.89-97
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    • 1998
  • Sintering behavior of nanostructured(NS) W-Cu powders prepared by mechanical alloying (MA) was investigated as a function of sintering temperature. MA NS W-2owt%Cu and W-3owt%Cu composite powders with the crystal size of 20-30 nm were annealed at 90$0^{\circ}C$, and thermal characteristics of those powders were investigated by DSC. Sintering behavior of MA NS W-Cu composite powders was investigated during the solid-state sintering and the Cu-liquid phase sintering. The new nanosintering phenonenon of MA W-Cu powders at solid-state sintering temperature was suggested to explain the W-grain growth in the inside of MA powders. The sintering densification of MA NS W-Cu powders was enhanced at Cu melting temperature by arrangement of MA powders, i.e., the first rearrangement of MA powders was occurred, and then the rearrangement of W-grains in the sintered parts was also took place during liquid-phase sintering, i.e., the second rearrangement was happened. Due to the double rearrangement process of MA NS W-Cu powders, the high sintered density with more than 96%o was obtained and the fine and high homogeneous state of W and Cu phases was achieved by sintering at 1200 $^{\circ}C$.

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