• Journal of the Korean Society for Precision Engineering
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• v.7 no.4
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• pp.73-84
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• 1990

A burr has been defined as an undesirable projection of material formed as the result of plastic flow from a cutting or shearing operation. It is Unavoidable in all kinds of machining operation. This paper describe the burr formation mechanism which is based on the behavior of workpiece material during orthogonal machining of the clay on the milling machine. Specially in this report the rollover burr is dealt as a specific case of the chip formation in the final stage of cutting. The negative shear angle is introduced as an important features of burr formation. It is found that the burr formation process is divided into three stage-initiation, development of negative shearing, and formation of the burr with appropriate assumptions. Using above the burr formation mechanism, the size of burr can be estimated by cutting conditions.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.140-143
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• 1999

The major objective of the present paper is to develop a channel cutting machine and to establish an analytical technique for actual shearing process. Isothermal finite element(FE)-simulation of the shearing process are carried out using FE software DEFORM. The element-kill method has enabled the achievement of FE-simulation from the initial stage to the final stage of the shearing process. The effects of the punch-die clearance on the shearing process are investigated.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.10
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• pp.75-84
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• 1997

This paper describes the development of an integrating method for process planning and scheduling activities for block assembly in shipbuilding. A block is composed of several steel plates and steel sections with the predetermined shapes according to the ship design. The parts which constitute the block are manufac- tured by cutting and/or bending operations, which are termed as machining operation in this paper. The machining operation is the first process for block assembly which influences the remaining block assembly processes. Thus process planning and scheduling for machining operation to manufacture parts for block are very important to meet the assembly schedule in the shipyard. An integrating method for process plan- ning and scheduling is developed by introducing the concept of distributed process planning and scheduling composed of initial planning, alternative planning and final planning stages. In initial planning stage, nesting parts information and machining emthods are generated for each steel plate. In alternative plan- ning stage, machine groups are selected and workcenter dispatching information is generated. In final planning stage, cutting sequences are determined. The integrated system is tested by case study. The result shows that the integrated system is more efficient than existing manual planning system.

• Journal of Welding and Joining
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• v.18 no.3
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• pp.122-130
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• 2000

Due to the inherent dimensional uncertainty, the tolerances accumulate in the assembly of plasma cutting torch. Tolerance accumulation has serious effect on the performance of the plasma torch. This study proposes a statistical tolerance propagation model, which is based on matrix transform. This model can predict the final tolerance distributions of the completed plasma torch assembly with the prescribed statistical tolerance distribution of each part to be assembled. Verification of the proposed model was performed by making use of Monte Carlo simulation. Monte Carlo simulation generates a large number of discrete plasma torch assembly instances and randomly selects a point within the tolerance region with the prescribed statistical distribution. Monte Carlo simulation results show good agreement with that of the proposed model. This results are promising in that we can predict the final tolerance distributions in advance before assembly process of plasma torch thus provide great benefit at the assembly design stage of plasma torch.

• International Journal of Precision Engineering and Manufacturing
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• v.2 no.3
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• pp.69-78
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• 2001

This paper presents a process and operation planning system and an NC code post-processor for effective machining of press dies for production of cars. Based on the machining feature, major parts of press dies are categorized into 15 groups and a standard process plan is defined for each group. The standard process plan consists of a series of processes where a process is defined as a group of operations that can be done with one setup. Details such as cutting tools, cutting conditions, and tool paths are decided at the operation planning stage. At the final stage of process and operation planning, the NC code post-processor adjusts feedrates along the tool path to reduce machining time while maintaining the quality. The adjustment rule is selected based on the machining load estimated by virtual machining.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.1
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• pp.63-73
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• 2001

This paper presents a process and operation planning system with an NC code post-processor for effective machining of press dies for production of cars. Based on the machining features, major parts of press dies are categorized into 15 groups and a standard process plan is defined for each group. The standard process plan consists of a series of processes where a process is defined as a group of operations that can be done with one setup. Details such as cutting tools, cutting conditions, and tool paths are decided at the operation planning stage. At the final stage of process and operation planning, the NC code post-processor we developed adjusts feedrates along the tool path to reduce machining time. The adjustment rule is selected based on the metal removal rate estimated by virtually machining with virtual cutting tool.

• Journal of The Korean Society of Grassland and Forage Science
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• v.22 no.1
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• pp.1-8
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• 2002

Chufa (Cyperus esculentus L.) belongs to one of the sedge family and pows well in summer. The aboveground part of chufa is mostly consisted of leaves and the underground part is mostly composed of a clump of fibrous root with tuber. At the seeding year, it does not reproductive development but produces a lot of tuber. It produced many tillers from the tuber and grows in clumps as a bunch type. The plant height of mature chufa was 73 to 75cm and it grown fully in the middle of July. The number of tillers were increased rapidly until the end of July and still increased slowly after August but it showed very poor growth. The final fresh weight and dry matter yield of aboveground part of chufa were 40.3 tou/ha and 12.1 tou/ha. respectively. The regrowth of aboveground part was vigorous in the early stage of growth after 1st cutting but it was decreased rapidly after the second cutting. In control plot, the number of tubers per a clump were 722 at final stage and their fresh and drymatter yields per m: were 4.2kg and 1.9kg, respectively. In experimental plots, the amount of tubers was decreased steadily according to delay of cutting date, but late cutting date was not affect the tuber formation severely because the tuber produced already early in August. The nutritive value of chufa in vegetative growth stage was good but it was decreased according to growing up. The contents of crude protein(CP), neutral detergent fiber(NDF), dry matter digestibility (DMD) and total digestible nutrients(TDN) of aboveground part of chufa harvested finally were 6.1%, 51.5%, 39.8%, 33.2% and 39.4％, respectively. The contents of crude protein(CP), neutral detergent fiber(NDF), dry matter digestibility(DMD) and total digestible nutrients(TDN) of tubers of chufa were 6.1%, 81.5%, 39.8%, 33.2% and 39.4%, respectively and the content of oil was as high as 16.2%, especially.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.5
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• pp.1172-1182
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• 1993

In orthogonal machining a quantitative model for burr formation process and fracture when tool exits workpiece is proposed. When no fracture during burr formation burr formation process is divided by three parts; Initiation, Development and Final burr formation. According to the properties of workpiece fracture will happen or not after initiation of burr formation. Considering the fact that fracture depends on the ductility of workpiece, the fracture strain obtained from ductile fracture criterion is used for prediction. It is verified that the fracture strain from tension test can be used as fracture criterion in burr formation without large error. For detailed observation of burr formation an experimental stage for micro orthogonal cutting inside SEM (Scanning Electron Microscope) is built. Through the comparison between model prediction and experimental result from orthogonal machining in milling machine the model is verified.

• Proceedings of the Optical Society of Korea Conference
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• 2000.02a
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• pp.224-225
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• 2000

Transparent and hard materials such as sapphire are used for many industrial applications as optical windows, hard materials on mechanical contact against abrasion, and substrate materials for opto-electronic semiconductor devices such as blue LED and blue LD etc. The materials should be cut along the proper shapes possible to be used for each application. In case of blue LED, the blue LED wafer should be cut to thousands of blue LED pieces at the final stage of the manufacturing process. The process of cutting the wafer is usually divided into two steps. The wafer is scribed along the proper shapes in the first step. It is inserted between transparent flexible sheets for easy handling. And then, it is broken and split in the next step. Harder materials such as diamonds are usually used to scribe the wafer, while it has a problem of low depth of scribing and abrasion of the harder material itself. The low depth of scribing can induce failure in breaking the wafer along the scribed line. It was also known that the expensive diamond tip should be replaced frequently for the abrasion. (omitted)

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.191-195
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• 1996

Conventional single-side straight cutting of sheet metal is analyzed by the rigid-thermoviscoplastic finite element method. The FE-simulation is performed from initial stage to final stage of shearing process. The ductile fracture criterion and element kill method are used in the present work to estimate if and where a fracture occurs and to investigate the features of sheared surface in shearing process. The FE-simulation results are obtained for different clearances and these are compared with published experimental results. It is found that the results of the present work are in close agreement with published experimental results.